Ref. No. : CA - 27233 - (Production - Moulding – with 29.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering (DME.) From Virudhunagar, Tamil Nadu, in 1990

Bachelor of Business Administration (BBA) From CMJ University Meghalaya, in 2012

Skill Sets

Experience in Production, Operation & Entire Production Plant Management in Plastics industries (Injection, Injection Blow, Roto & Stretch Blow moldings).
Proficient in managing the Production, Process & Logistics.
Adept at managing day to day Production & Maintenance activities to maintain the KPI metrics ,including OEE machine centre, Cost of Non Quality Down Time, Lean Savings, Manufacturing Variances & Operating Expenses.
A keen analyst to maintain the Staff Job results by training, coaching counselling and disciplining of employees ;answering concern through effective performances appraisals.

MS Office.

Work Experience

Plant Manager
Since Feb 2017
Company Profile: Manufacturer of Plastics Packaging (plastic containers & CRC Caps).

Plant Manager
Aug 2010 to Nov 2016
Company Profile : Manfuacturer of Plastics Packaging (plastic containers & Caps).

Plant Manager
Aug 2009 to Jul 2010
Company Name : Cres Tank Ltd.
Company Profile : Manufacturer of Water Tanks (50 ltrs to 25000 ltrs) & sanitary slaps.

Senior Manager Production: May 2008 to July 2009
Production Manager: June 2007 to April 2008
Asst Manager Production: June 2003 to May 2007
Senior Engineer Production: July 1997 to May 2003 Company Name : Rexam Pharma Packaging India Pvt. Ltd.
Company Profile :Manufacturer of Primary Plastics Packaging (plastics containers & caps) & Medical Devices with having Class-8 clean room & holding USFDA approval for some of its major products it manufacture.

Shift Engineer - Production
Apr 1995 to Mar 1997
Company Name : Sun Silver Plastics Pvt Ltd.
Company Profile : Manufacturer of Automobile plastics parts and Nylon connectors.

Job Profile :
Production
Maintain Production Capacity Plan by coordinating requirements with Supply chain and value stream managers.
Develop and maintain KPIS metrics for Production Operation, including OEE of Machine center, Cost of Non Quality, Down Time, Lean Savings, Manufacturing Variance &Operating expenses.
Manage the Report, Document and Plan Production for most effective Employees Utilization.
Support Compliance to all Safety Requirements.
Maintain staff job result by training, coaching, counselling and Disciplining of Employees answering concern through effective performance appraisals.

Process
Handling of the complete Process Validation for the IM & IBM Moulds and Process by the validation procedure of DQ, IQ, OQ & PQ
Skill Set includes Process design, New Product introduction and Qualification.
Process Analysis, Evaluation, Trouble shooting & Redesigning.

Maintenance
Handling of complete IM & IBM Machines Installation and Qualification of all new equipment's.
Maintain the Preventive Maintenance plan like Daily, Weekly, Yearly plans.
Handled the Machine Installation and qualification of IBM Machines (Jomar, Unilay Milacron Petal & Victor) and IM Machines up to 2500 tonnage machines.
Handled all maintenance activities of IM & IBM machines, Utilities (AHU, Chiller, Compressor, RO Plant & Electrical Panels).
Complete experience in the field of Hydraulic , electrical & electronic system maintenance for all the IM, IBM & Utilities.

Team Management
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of individual & group targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.

Noteworthy Milestones
Successfully handled the Project works of Utility Pipes & EOT Crane installation and qualification in Rexam Pharma, Bangalore
Successfully handled the Lean Team Formation and Implementation in Rexam Pharma, Bangalore
Successfully Handled the Projects of Validation of Jomar moulds & machines in Jomar USA
Successfully handled the Validation of Ophthalmic IBM moulds in Rexam Pharma – France
Successfully handled the Validation of Medical device products in Rexam Pharma in USA
Successfully handled the IM machine Project works in CresTank Ltd (800 ton to 2500 ton machines)In Kampala - Uganda
Successfully handled the Product development & Validation works of IM & IBM moulds & Machines in
Victor machines in Current company & Victor (China)
Successfully handled the Projects of Ophthalmic IBM moulds in Gerresheimer in Poland
Successfully handled the Project of Solid Bottle container in Gerresheimer in Denmark
Successfully handled the EBM moulds conversion to IBM moulds (250cc to 950cc) & Validation on Zhongya & Victor machines in Gerresheimer (Current Company) in India
Successfully handled the Wastage Reduction from 12% to 7% by Improving the IBM process & Ebm mould Conversion in Gerresheimer (Current Company) in India.

Future Goals

Seeking Senior Level Managerial assignments in Production / Operation with a growth oriented organisation Plastics Industries.

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