Ref. No. : CA - 7554 - (Production - Moulding – with 23.8 years in Plastic Industry)

Education

Post - Graduate Diploma In Plastic Processing Technology From Central Institute Of Plastic Engineering And Technology, Chennai in 2001 With First Class.

B.Sc. (Chemistry) From Nahata College, Bhusawal Belongs To North Maharashtra University, Jalgaon in 2000 With 70%.

Skill Sets

Skilled in supervising, leading, and directing tasks in order to achieve optimal productivity and results. Experience in prior positions developed ability to balance high productivity with high quality as well as effectively manage the personnel on the factory team. Proficient in all aspects of factory operations, budgeting, organization, and management. Adept at motivating team to meet goals and achieve exemplary productivity while maintaining high standards of quality expected from the products manufactured at the facility.

Plastics Processing, Knowledge of Hydraulic and pneumatics,
Utility Maintenance, Auto-cad drawing

Having a hands on approach and leading by example
Well aware of Plastic Processing Technology.
Well versed in molding process of Injection, Extrusion blow and stretch blow molding.
Good hold on hydraulic and pneumatic mechanism and its trouble-shooting,
Knowledge of Auto-cad 2008.
Computer proficiency.
Good communication skill and convincing ability.

Work Experience

Manager - Production
Sept. 2014 to Sept 2018
Company Profile : Producer of Beverage, soft drinks and packaged drinking water.
Job Profile :
Responsible for Plastic unit, looking after operation of IM, EBM, IBM, Extrusion Blown film, PET Preform molding and PET blow molding machines. Monthly conversion was more than 1200 Tons. Prime responsibility was to provide material like Preform, bottles, Pail containers, Jerry Cans, shrink film and other items to internal units as per their projection given on monthly basis.

Asst. Manager – Works
July 2013 to July 2014
Company Profile : Manufacturer of PET bottles for pharmaceuticals and beverage purpose. Major customers were Cipla, Charak, Mayer, Merck, Aristo, Geno, Gripe water, Deejay. etc. Plant was consist of sixteen 50 MB machines of ASB.
Job Profile :
Responsible for plant operation. Coordinating with marketing team and customer for their requirement, Productivity and upkeep of machines and utility equipments, development of new product, fulfillment of required quality standards and statutory requirement.

Production Manager
June 2012 to June 2013
Company Name : Clear Mipak Packaging Solution
Job Profile :
Responsible for the task delegated by Plant manager. Ensuring smooth running of plant. Executing sales orders received from marketing. Coordinating with material supplier and marketing team to plan production schedule. Address concerns raised by Quality team and to resolve quality issues immediately. Implementation of Quality standards and ensure their adherence.

Asst. Manager – Production
June 2008 to June 2012
Company Name : Sunrise Containers Ltd.
Company profile : Manufacturer of Preform and PET bottles for Pharmaceuticals and domestic use like fridge bottles and kitchen jar.
Job Profile :
Responsible for overall technical operation of plant.

Asst. Factory Manager
Mar. 2005 to Apr 2008
Company Name : Poly Tank Ghana Ltd.
Company Profile : Manufacturer of PET bottles, preform, HDPE jerry can, closures and Crates. Major customers were Unilever (BlueBand, Frytol), lube oil company like Mobil, beverage companies.
Job Profile :
Responsible for production and maintenance of machines.

Production Officer
Oct 2001 to Feb. 2005
Company Name : Pearl Polymer Ltd.
Company Profile : Manufacturer of PET bottles jar and bottles. Major customers were Cadbury, Cipla, Bayer, Nocil, Merck, Syngenta, Wockhardt, Glaxo, Himalaya, Godrej, Kingfisher, Macdowell, Smirnoff .. etc.
Job Profile:
My role was to take care of production in shift operation. Setting of all process parameters, control quality of product, ensure packing of good products as per requirement of customer.

Functions and Responsibilities:
Develop production plan to meet customer requirement with utilizing machine capacity effectively.
Lead all associates in production operations with a focus on optimal productivity and high standards of quality
Analyze root cause of product rejection and break-down to avoid recurrence.
Reporting to management in provided MIS (Oracle, Orion, MS-Access).
Follow-up of suppliers (local and abroad) for spares and consumables,
Verification of bills, GRN, PO and payment release note.
Development of new vendors
Re-conciliation of raw materials and finished goods,
Preparation of Annual/Monthly budget and declaration required cash flow.
Planning of preventive maintenance of machines and utility equipment,
Addressing quality issues and attend customer complaints,
New product development, Coordination with marketing and customer for their specific requirement about functionality of product.
Installation of new machines, utility equipment and their validation.
Maintain House-keeping and discipline on shop-floor,
Conduct the procedure of performance appraisal for staff.
Develop and implement policies improving the safety and productivity while taking into account employee safety and product quality.
Auditing the work environment to ensure compliance with Health & Safety standard.
Resolving issues of staff and local trade union in amicably.

Industrial Training:
Sidel India Ltd., : Attended three days workshop of training on PET Stretch Blow Moulding machines
Elgi Equipment Ltd.,: Attended a Two days workshop on maintenance and mechanism of Elgi screw compressors
ASB, Ambarnath : Attended a Two days training programme of operation, maintenance of single stage PET stretch blow molding machine.

Experience Details:
PET Stretch Blow Molding (Both Single Stage and Two Stage) : PET Bottles and Jars for Food, Pharma, Beverage and Agro industries (SIDEL, ASB, CHUMPOWER, PRINT-LINK)

PET Preform Injection Molding : Krauss-Maffai, Chenpet, Ferromatik, Haitian, Toshiba, Demark.

Extrusion Blow Molding (PVC, HDPE) : HDPE and PVC Bottles and Jars, HDPE Jerry Cans for Pharmaceuticals, food and beverage Industry. (CMP, SINCO)

Injection Blow Molding: For cosmetic, (Victor)

Injection Molding : Closures for bottles, Jars and Cans, Thin wall Containers, Crates and pail for house-hold and Industrial purposes. (Sumitomo, Jetmaster, Ferromatik, Hitian ).

Compression Cap Molding : For CSD and Water application (Demark)
Post Molding Operation : Image transfer printing, Hot stamping, Shrink sleeve

AUTO-CAD Design : Proficient in Auto-CAD 2008, Designing of Bottles, Jars, machine and mold parts

Quality Standards : ISO 9001-2008. 5S

Future Goals

To lead quality oriented and productive organisation successfully.

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