• Gender: Male
• Age: 35
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Indian
• Work Experience: 13.8 Year(s)

Education

Diploma In Mechanical Engineering From Tamilnadu Polytechnic College Madurai, Kamaraj University in 2010 with 77.5%

12th From O.V.C Higher Secondary School Manamadurai, Tamilnadu in 2007 with 64.25%

10th From O.V.C Higher secondary school Manamadurai Tamilnadu in 2005 with 86.4%

Skill Sets

I know about Injection molding top to bottom process. I have a good skill to anlyse the problem and solving for molding process. How to reduce the rejection and how to increase productivity i will perform well

MS Office (Word, Excel, PowerPoint)
SAP basic

Strengths include ability to be witty and quickly grasp new concepts, the ability to communicate the objective and drive towards delivering the result on time and able to work in a team.
Self-starter, Positive thinker and strong believer in hard work

Work Experience

Assistant Manager
Since Apr 2018
Company Profile: Lighting parts Manufacturing and assembly.

Production Sr Engineer
Jun 2010 to Apr 2018
Company Profile: Manufacturer of painted parts. customers are tvs, autoliv, ashok leyland, Hyundai, tata toyo etc
Job Profile:
Projects carried out
Yield Improvement
Online Regrinding
Worked on the concept of material yield improvement as follows :
Runner Reuse only for high cost materials
Reduces Lump through purging agent
Usage of Reground Materials

Regrinding Systemization
The Materials being reground are followed through a customized process flow and the transactions are captured through SAP system.

Capturing Rejection Components details
Inspecting Rejection components for Regrinding
Reground material accounting
Accounting material consumption transactions from Reground materials

Process Engineer
New Product development
New Material development trials
Optimizing part weight with process establishment
Alternate mould machine combination
Releasing mould setting parameter and operation standards for new moulds

Duties and Responsibilities
Responsible for output of Injection molding machine as per plan for an unit assigned.
Raw Material Planning against Production Planning on daily basis
Making reports for monthly review meeting
Responsible for customer’s quality and delivery requirements..
Responsible for implementation of Process standardization and analyzing the root cause of any technical issue encountered during the process and eliminating the same.
Responsible for planning all shift activities of sub ordinates in order to achieve the production target efficiently.
Planning and implementation of Effective Mold change Activities.
Responsible for ensuring consistency in maintaining 5S.
Responsible for achieving OEE (for M/c utilization, efficiency and rejection rate).
Responsible for analyzing and reducing the rejection rate using various rejection detection tools such as SPC measures, Pareto diagram, 5Y, Cause and Effect Diagram, etc. and taking necessary corrective action and preventive action.
Initiate necessary action for conducting trails on tools, equipments and developments.
Responsible for creating awareness in Quality and provide training on safety requirement to the employees.
Preparation and implementation of On-Job-Training to employees as and when required.
Taking trail and releasing process flow chart, PFMEA, capability study, operation standards

Areas of Interest:
Production in charge.
Planning
Process Engineer
Material Handling

Areas of Exposure :
Having a very good exposure in Injection molding machines and processing of Thermo plastic Engineering materials .
Ferromatic Milicron, L & T DEMAG, TOSHIBA, SUPER MASTER, MAGNA, SIGMA, HUARONG, JSW are few of the machines in which I have handled trouble shooting and process proving.
Exposed in processing all type of plastic materials like PP,LDPE,HDPE,ABS,HR-ABS,FR-ABS,,PC,PC-ABS,GCPP, NYLON 6,66,NYLON 15%GF,NYLON 30%GF.
Hot Runner, Multi cavity Mould, Side core / cavities Mould, Two & Three plate Mould,
Insert Molding are few types of moulds that I have a hands on knowledge
I have been trained in 7qc tools, kaizen, Safety and Quality circle
I got Brown Belt Certificate for problem solving using by 7 QC tools.

Future Goals

Seeking a challenging career to show case my technical and analytical skills and earn good reputation in he organization by aligning myself with company’s objective.