• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  960000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Ncr, Delhi
• Work Experience: 22.3 Year(s)

Education

MBA in Operation Management From IGNOU in 2009.

Post Graduate Diploma in Plastics Processing and Testing From CIPET, Patna In 2001.

B.Sc. From Dr. B.R. Ambedkar University, Agra U.P in 2000.

12th From Allahabad Board (U.P) in 1997.

10th From Allahabad Board (U.P.) in 1995.

Skill Sets

Manager as production, Production planning and control, store and dispatch, purchase, supply chain management

Windows, MS-office and power point, SAP (PP Module and MM Module), ERP (BAAN).

Good Learner, Observer And Cooperative.

Work Experience

Manager Production (Injection Molding & Assembly)
Since Sep 2011
Company Profile: Leading manufacturing & assembly of SIFS (Simplified integrated fuel system) Brake system, Door locking, HLLA Parts. Customers are Denso Haryana, Mikuni India, Mitsubishi, Aisin, Advices, Honda power, Yazaki and India Japan lighting etc. Is an IATF1 6949:2016 Certified company.
Job Profile:
New Product Development responsible from production process
Lay Out for new plant like machine, auxiliary machine, SPM and assembly line.
Heading Overall Team of Production & Control production lines to Meet Production Plan
To Insure Lean Manufacturing, Smooth production, 4M, Kaizen, Single Piece flow & line balancing
Take corrective and Preventive action to any problem related to Man, Machine, Material & Method
Productivity Improvements Proposals by various techniques
Time Study
Method Study
Material Flow Movement Study
Coordinator of 3 Roadmap in Operation Excellence (Opex) for improvement i.e. SMED, MUDA, 5’S
To make 8D countermeasure as per problem at customer end.
Weekly meetings with the Plant GM to Enhance Plant Productivity
Co-ordination with PPC, Tool Room & Maintenance Dep’t. For optimum utilization of Resources
New Mould and Plastic Material Trial make Operation & Process standard.
Providing OJT to fellow juniors for their improvement
To Insure OEE, Productivity and Operators Training Improvement.
Responsible for 5M1E Management from Production and machine aspects.
Responsible for execute the customer visit and audit succeeds.
Knowledge about special purpose m/c (SPM) with Primer coating, Leak test machine, Heat welding m/c, HLLA Assy. line etc.
Preparing, daily, weekly & monthly reports for machine OEE, rejection analysis and productivity improvement
Maintaining the IATF 16949-2016 Documents as per standard
Gemba boost up activity started with operators.
Standardized Work Process makes with help of Total Industrial Engineering (TIE)

Asst.Manager (Production)
Nov 2006 to Aug 2011
Company Profile: Leading manufacturer of high quality automotive sealing systems interior & exterior products. Major Customers are Maruti Suzuki India Limited, Honda Siel Ind. Ltd. Toyota Kirlosker Limited, Tata motors ltd, & General motors Ind. Ltd.)
Job Profile:
Manpower Management & Material management.
Responsible for handling the internal quality issues reported to production.
Handling new product launches on quality aspects.
Analysis of market returned parts, countermeasures to prevent re-occurrences of failure and responsible for countermeasure implementation.
Monitoring quality documents, layout inspection.
Responsible to conduct for sample inspection for New Parts.
Simulation of defects to find out the root cause failure.
Looking new mould trails & its modification / improvement as per customer acceptance standards.
Process parameter setting of injection molding machine for Q.A approved products.
Cycle time analysis for productivity improvement.
Knowledge about special purpose m/c (SPM) with electronic sensor assy. Line
Preparing daily, weekly & monthly reports.
Maintained the ISO-TS-16949-2002 Documents
Implementation the Kaizen / Poka Yoke/ 7 QC tools.
Attending trouble shooting of machine & products.
Providing Operators Training at various stages.
Pareto analysis for monthly line rejection for various parts.
To skill operators / associates about parts quality, machine, materials, packing style, 5-S & other departmental activities.
Process Improvement by using Poke - Yoke and statistical techniques.
Preparing mould check sheets, moulds & machine parameter sheets.
Specific plant improvement through OpEx.
Localization the product and develop the new sources.
Knowledge about SAP PP module users.

Engineer (Production)
Aug 2001 to Oct 2006
Company Name : Mayur Industries Ltd.
Company Profile : Leading manufacturer of high quality automotive sealing systems interior & exterior products. Major Customers are Maruti Suzuki India Limited, Honda Siel Ind. Ltd. Toyota Kirlosker Limited, Tata motors ltd, & General motors Ind. Ltd. ).
Job Profile :
Supervise production lines to meet production plan
Hourly monitoring of plan versus actual
Monitoring & ensure quality at each stage of production
Take corrective action to any problem related to man machine material & method
Manpower planning
Maintain 5-S on shop floor

Product Handled:-
Various Molded and Extruded parts of LG, SAMSANG, WHIRLPOOL like Gasket, Door Handel, washing machine spin cover dryer cover, pulsator and panel, A.C. blower and fan etc. and house hold items.
Electronics Automotive parts like Housing Assy., Frame Assy. for Mitsubishi . Case Assy. A for Mikuni India.
Various Automotive parts like Fuel system parts, wiper motor parts for Denso, Break system parts Nissin and Advics, Fuse box for Yazaki, Door system for Aisin, Gen set part for Honda Power, Break system parts for Hella etc.
Various Automotive Interior and Exterior Extruded parts like Molding Roof, Door Trim, Glass Run, Windshield, Weather Strips, Body side molding, for Maruti Suzuki & Honda Siel.

Machine Handled:-
Different Injection Molding Machine like JSW(V) (40T~100T), SUMITOMO (50 T ` 350T) .
Different Blow Molding Machine like CMP, Extrusion and Co Extrusion lines like Windsor (20mm~120 mm)

Material Handled:-
ABS, PP, PC+PET, PPS, PA6. PA66, POM, PBT, PPE, PVC, TPR and TPE etc.

Training Program:
Three months short term tool maintenance program.
One-day training on SMED & POKA YOKE by CII members
One-month training on Tool Maintenance and Service in Thailand.
One-week training on Injection Molding m/c by Summitomo technical trainer Japan.
Three days training on Plastics Material uses, precaution and safety by Polyplastics technical trainer Japan
3 Month activity at Denso for Process Improvement and Total Industrial Engineering activity
Certified Internal Auditor IATF 16949:2016 By ABYSS management

Future Goals

?To work in an organization that provides me the competitive environment and contributes the best of my abilities toward the growth and development in order to enhance my skills and abilities.