Ref. No. : CA - 7630 - (Production - Moulding – with 37 years in Plastic Industry)

Education

Pursuing B. Tech. (6 Semester Cleared) From J.R.N. Rajasthan Vidhyapeeth University.
Three Year Diploma in Mechanical Engineering From Board of Technical University August 1988

Skill Sets

Injection Moulding Plant erection, Designing, Product flow, Recruitment (Set up ) to Operation, Heading 120 Staff and 540 skilled / unskilled labor

Work Experience

Plant Head
Since Oct. 2006
Company Profile: Leading manufacturer of housware
Profile :
Joined at the time of project stage, was responsible for design of complete plant ( electrical, mechanical, piping, cranes, Clean room, mezzanines, plant layout, machine layout, material flow etc. co-ordination with consultants, civil and electrical contractor & architects etc. on daily bases), machine selection, project planning, product development, erection and commissioning of new machinery, project start up, phased execution of transfer business, business plan, recruitments, training, IR activities, purchasing and negotiations etc.
As a Plant Head, responsible for function in all Manufacturing activity, PPC, QA, Logistics, Stores, Purchase, HR, Civil, New Products and Business developments with marketing person
As a head of operations my job profile includes
Effective governance of day to day plant activities (productivity, spare capacity, manpower, HR activities, delivery schedule adherence, safety, inventories etc… ),
Reconciliation & Audits.
Project planning, Capital purchases, Automation, SPM’s, New part development, Program management, Budgeting for new projects and programs,
Monitoring costs (RMC, Cost of production, power cost, consumable cost).
Improvements through process engineering,
Motivating employees through suggestion schemes, Quality circles, incentive schemes,
Trainings, Multi-Skilling, Re-engineering.
Co ordination with FACT for accounting statements.
Responsible for producing and delivering products in quantities as per marketing.
Strictly ensure quality standards laid down by the Management keeping in view of the customer requirements.
To keep track of events in and around the plant and report on periodic bases of anything abnormal, unusual and significant to the company.
To fulfill all statutory obligations connected with the factory and to ensure that proper accounting is maintained.
Reporting to the General Manager ( Operation ) at HO Mumbai on monthly bases via Video Conference or their visit.

Manager
From March 2004 to Oct. 2006
Company Profile: Automotive component manufacturer, supplying to HHML, Maruti, Pricol, General Motors USA. Tier 1 USA for plastic and Aluminum Die casted parts, Injection moulding ( Horizontal and Vertical ), Aluminum pressure die casting, Stampings – Progressive tooling, Assemblies ( Various ), Tool manufacturing, New development, Projects and Manufacturing engineering.
Product profile:
Automobile parts e.g. Panel cluster meter parts, bumper & their parts, Air Cleaners, Handle assemblies, Four wheeler inner , outer door handles, Window steering system parts, washer bottles, oil bottles, two wheeler plastic parts, Air cleaner and Handle bar assemblies, various plastic parts tof two wheelers.
My brief profile :
Heading Moulding Section and responsible for production supply to assembly and customer.
Moldings of Plastic Components, Handle steering Assembly, Cover Rear Assembly & Air-cleaner Assembly. Proficient in raw material procurement, placing production orders, re-designing the existing system, maintenance of various instruments etc.
Production & Planning of the injection-moulding m/cs ranging from 50 to 450 Tonnages.
To Schedule & Adhere entire maintenance activity of the molding m/cs & accessories.
Optimum utilization of all Man, Machine & Material in Shop Floor.
New Product Development Responsible from initial stage.
Development & Validation of new and existing Equipments, Tools, Jig/Fixture, used.
Reconciliation of Raw Material Review on monthly basis.
Team Leader of continual improvement projects, Kaizen, Mould Rectification Team (Flash Free Moulds) running in production.
Vendor Development at various stages.
Inventory management of Finish Goods, Semi Finish Goods, BOP’s and Raw Material etc.
In depth knowledge and experience in implementation of various Quality Standards.
To ensure plant level discipline is maintained by all personnel.
Maximum uses of Vertical as well as Horizontal Space.

Sr. Engineer (Production)
From Aug. 2001 to March 2004
Company Profile: Leading manufacturer of Automotive Components, Plastic Consumer Durable Components

Sr. Engineer (Production)
From June 1994 to Aug. 2001
Whirlpool India Ltd., (Plastic Division) Faridabad
This company has 17 injection molding m/c, 5 pad printing m/c and 3 ultrasonic welding m/c & screen printing also (Windsor SP-130 to SP-400) company produces plastics components for Whirlpool Refrigerator using HDPE HIPS GPPS SAN ABS PP, Electric Meter Base & Cover for M.P. Elect. Board produces in PC, Container for IBP
My brief profile:
Process optimization and production of highest quality product with best cost effective method. Reducing downtime and increasing productivity by mould modifications, machine parameter settings and better processing techniques.
Startup, Maintenance, Repair and Operation of Moulds, mostly made in Taiwan and Italy. Moulds for chairs, stools, side tables, center tables, dining tables, racks etc.
Design and Implementation of documentations for smooth functioning of plant ie Daily Preventive Maintenance Reports, Shift Production reports, Hourly Production reports, Downtime report, Hourly Q.C, Daily Q.C, Test reports, DG logbooks, Store reports, Diesel reports, Rejection report, Regrind reports etc.
Production & Planning of the injection-moulding m/cs ranging from 50 to 450 Tonnages

Shift Engineer Moulding
From Aug.1988 to May 1994
Shri Ram Engineering Delhi.
This company has 4 injection molding m/c, screen printing also (Windsor SP-130 to SP-180), plastics components for Kelvinator of India Ltd. Faridabad.
Startup, Maintenance, Repair and Operation of Moulds.
Daily Preventive Maintenance Reports, Shift Production reports, Hourly Production reports, Downtime report, Rejection report, Regrind reports etc.
Production & Planning of the injection-moldings m/cs.

Processing Material Handled:
PPHP, PPCP, PPR (Reliance, IPCL, Koylene)
PC (LG, Bayer, Dupont), HIPS, GPPS – Supreme & LG
SAN (LG & Bayer) / HDPE, LDPE, PMMA, ABS (Bansali, Bayer )

Curricular Activities Taken : -
Active member of APQP.
T P M training taken from QCFI.
Coordinator of Daily Shop Floor Meeting & Quality Circle.
Coordinator of in-house Customer Return Meeting.
ISO-14001/ DOL Certify Auditor from third Party.

Training Taken : -
Three day training program on ISO internal auditor conducted by B.S.I.
Program on supervisory excellence by Cap. Raghwan
Personal and organization excellence by Mrs. Renu Mattu.
Seven days training taken of 7 Q.C. Tools & 4-M.
Attended Two day’s in-house training on ISO/TS 16949 by Q.P.M.C.
.



Future Goals

Erect more plant, Capital Purchase, become General Manager

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