Ref. No. : CA - 15113 - (Production - Moulding – with 15.8 years in Plastic Industry)

Education

B.Tech Chemical Engineering From Laxminarayan Institute Of Technology, Nagpur in 2010

Skill Sets

Material Engineering Research & Development:
A Dynamic team player & growth oriented engineering professional with an experience of 4.2 yrs in Automobile industry.
Core competences include : 
New Product Development
Material Research & Development
Materials Engg
Process Engg

Work Experience

Deputy Mgr Material Engineer(New Product development R&D)
Since 2011 
Company Profile: Leading manufacturer of plastics automotive injection molded components
Job Profile:
Plastic Raw Material Selection for Auto Components. (R&D):
Study of product requirements, DVP, benchmarking of vehicle, selects optimal raw material to meet customer functional requirements.
Defining of material engineering standards for automotive interior & exterior applications in line with product performance requirements based on OEM specific standards
RM communication to Customer to establish performance goals & objectives 
Participation in Technical design reviews for new programs as material Engg
Outlining key material property characteristics for given material & release of verified engineering material standards to the CFT as reference for regularized supplies
Bill of material creation & updation for new programs/launches.
Design experiments for testing & verification plans for new products & coordinate tests of prototype parts, perform failure modes & effect analysis 
Procurement & supplier interactions on new launches & cost effective solutions
Engaging indigenous & international raw material vendors in discussions for continuous improvements projects, new technology updates & their prospective applications for current as well as futuristic auto-component applications

Plastic Raw Materials Testing Methods:
Testing of raw materials as per ASTM, ISO as required by OEM’s
Handling material testing labs for development activities
Granules, Parts or Plaques level testing for Mechanical properties, Thermal properties, Chemical properties.
Knowledge of material testing equipments like FTIR, Hardness Tester, Paint related testing, MFI, Color matching

Plastic Molding Process: 
Knowledge of the molding technique like Injection moulding, Blow Molding & Compression moulding, Gas Injection molding ,Reaction injection moulding, Compression moulding, Extrusion molding

Plant (Production) Support Activities:
Coordinating Moulding trials for customer driven raw material changes or for introduction of the new Raw materials along with cross functional team.
Materials & Moulding trials for sorting quality issues.

EVA/VE & cost saving projects:
Material grades commanization for sorting inventory issues.
Existing material grades replacement with alternate grades for Cost saving.
ABS & PC ABS replacement with compatible PP grades for Cost reduction & Paint elimination
PC ABS replacement with PC ASA for Painting elimination
Project initial study for Carbon fibres reinforced plastics (Composite plastics) for weight reduction replacement with metals.
Developing & implementing innovative approaches in cost reduction

Projects: 
Customer: Tata Motors Ltd
Bolt, Zest, Kite, Eagle, Pelican (Exterior & Interior Auto Components)
Customer:  FIAT
Punto Adventure (Exterior Auto Components)
Material selection
Grades & color development
Participation in Technical design reviews as material engg.
Design experiments for testing & verification plans & coordinate tests of prototype parts , perform failure modes & effect analysis 
M300 MCE ( Bumpers)
Customer: General Motors (GMI)
Localization of Raw Material.
Supplier change from Exnobble to Hydro.

Assistant Manager -Manufacturing Engg dept 
Company Name: Tata Autocomp System Ltd
Job Profile:
Industrial Engineering professional varied experience in Operations, Lean Manufacturing & Improving Lead Time. Exposure in Cycle Time Reduction, Line Balancing, Time & Motion Study, Productivity Improvement 
Area of exposure and expertise include 
Streamline Manufacturing Process, Time Study, PFMEA, Manpower & Capacity Planning, New Product development                                     
PPAP documents preparation and updation:
Identifying potential failure modes in operations and its analysis.(FMEA)
Pokayoke requirement for potential failure modes in operations & implementation in fixtures or special purpose machines

Facility Planning and procurement:
Dealing with supplier for fixture design and assembly requirements.
Finalizing Technical requirements with supplier and procurement of fixtures and special purpose machines from supplier.

Projects: 
Safari Storm (Interior and exterior plastic parts), Microbus & S-Magic, Indigo CS ZX (Interior & Exterior ) 
Customer: Tata Motors Ltd
Fiat New Linea FL & Punto FL (Exterior Auto Components)
Customer:  FIAT
M300 MCE ( Bumpers)
Customer: General Motors (GMI).
Assembly fixtures, Facilities development , procurement & line set up
Failure modes effect analysis. (FMEA , CP)

Trainnings:
Trained in work measurement technique MOST (Maynard operating system Technique).
Successfully completed trainings such as:
PF/PFMEA/CP.
APQP, PPAP. 
People management skills.
Supervisory Skill Development
Trained in work measurement technique – MOST (Maynard operating system Technique
Certified with Manufacturing & Maintenance training conducted by OMNEX
Undergaon 3 moths training on CATIA & Automotive product design using CATIA V5 R19 at PIONEER TECHNOLOGIES Kothrud, Pune from June2013 to Sep2013.PIONEER TECHNOLOGIES is a design consultancy firm established in 2006, providing the Training and Services in CAD/CAE field to Automotive Engineering & Heavy Engineering.

Future Goals

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