Ref. No. : CA - 17075 - (Production - Moulding – with 31.1 years in Plastic Industry)

Education

Post Graduate Diploma in Business Management From AIIMS in 2008  

Post Graduate Diploma in Plastics Testing & Conversion Technology From Central Institute 
of Plastics Engineering & Technology, Lucknow in 1995

M.Sc in Physical Chemistry From Dr. R.M.L. University Faizabad in 1994

Skill Sets

Vocational Trainings on ISO / TS16949, 5 S, KAIZEN, TPM, APQP, FMEA, SPC & Poke Yoke 
Certified  Internal Auditor for TS16949 by TUV &TUV with MINDA
Well conversant with MS Office (Word, Excel, Power point, Project).
Well conversant with ASTM Method & testing of all Plastic Materials

Work Experience

Manager - QA
Since Dec 2011
Company Profile: Engaged in 4 Wheeler AC Duct and Spoiler Manufacturing & Painting with their Assembly supplying to HCIL MSIL & Nissan
Job Profile:
Responsible for All type Quality Activity  related to Plant and  Customer
Handling  Customers  Regular and New Product for HCIL & MSIL.
Successfully completed MSIL YRA, YE3, YR9 YL7, YE3K10 project and HCIL 2CV, 2TP, 2CT & 2WF Project Monitoring analysis  and Testing of product (from Development to PPAP)
Well versed with ISO/TS 16949 standards and implementing strict quality measures to ensure quality of the Materials/equipments and reducing rejection level to minimum. 
Assist to MR for internal audit, verification of effectiveness of the implemented system, designing internal Controls & ensuring strict adherence to the same.
Responsible for plant Quality in all aspects.
Assurance of Painted part quality as per  Customer guideline
Colour matching and Delta value maintaining with Body tone as per customer data.
Paint Shop Defect Analysis Based  DPR  achieved daily and weekly Basis.
Paint shop audit and validate the counter measure against problem observation at Fire wall.
Sanding Process analysis and elimination of defect (Spoiler)
Supplier development and monitoring.Procurement for development.
SAP Module handling for QM and MM .
Supplier Monitoring with Inward PPM and Assy PPM separately.
Key Responsible for QA system and Procurement with Vendor development.
Customer Interaction directly for all type of tchnical qurry.
Supply management for Import and local and New part development
Supply Chain Management for Local and Imported part (RM & Mould)
Monitoring for Customer supply and quality.
Painted part quality related for testing performance as well as part like DFT, Delta E Value, and Chemical
Test, Performance Test,Defect Analysis.
Development stage part performance test performed for New Part.
Monitoring defects and action in day to day routine to achieve targe.
Development the Part from Indonesia along with Technical Partner Kyoraku Blow Moulding Indonesia
Tool Development Activity freezing &finalization for Monitoring & ensure the Drawing & Model requirement as required for module.
Quality Circle & CFT activity running for analysis of problem.
Interaction with the Vendor to provided Technical Support for System related requirement.
Supplier Material Clearance & monthly evaluation of supplier DATA being strict monitoring through SAP   Support to Vendor to provided training 5S, Kaizen, and, Defects Analysis method Improvement Activity.

Assist Manager - Vendor Quality: 2008 to Dec 2011
Head – Vendor Quality: May 2006 to 2008
Company Profile: A TS/ISO-16949-2007 Certified Company, engaged in 2& 3 Wheeler Switch & Light Assembly & 2W Handle Bar, Front, Rear, Tail Light Assembly.
Job Profile:
Responsible for vendor related issue, BOPs, Wire Assembly, Lens Reflector and Hardware items
Leading the Team for Lighting Part Assembly quantity and Quality both.
Development of  new product for 2wh/3wh wire assembly
Supplier development  and Up gradation by review at a frequency
Review and monitoring of supplier @monthly basis
Based on Customer schedule procurement planning monthly/weekly/daily basis.
Rejection Monitoring and review with supplier to control the PPM 
Defect wise/Part Wise  analysis for Line rejection
Line loss monitoring and rcording monthly basis
CFT review meeting 
Responsible for OTPM activity  for Plant TPM 
Active Member in Corporate supplier development team to improvise and developed TPM Culture at Vendor end

Head Vendor Quality
May 2006 to 2008
Job Profile:
Responsible for all category of Technology in Supplier Quality Activity (Plastics, Die Casting, Presspart, Forging Metalizing).
Vendor Upgardation & Evaluation their systematic approach, running Vendor – Cluster Meet @monthly basis, Q - Manager concept (A joint Activity with Supplier) and Vendor System Audit.
monitoring each Supply of material with Data Seg. Hrs, Supplier Complaint &Supplier PPM.
Sheet Metal Process Validation and assurance at Supplier End with Potential monitoring parameter.
Spring coiling, Machining, Fastener parts process Validation, review by frequent audit 
Plastics, Die-casting, Powder Coating Process study and freezed its flow to achieve its optimum level.
TPM Activity Based Company under guidance of TPM Guru Mr. Yamaghuchi San
Tool Development Activity freezing & finalization for Monitoring & ensure the Drawing &Model requirement as required for module.
Quality Circle & CFT activity running for analysis of problem.
Interaction with the Vendor to provided Technical Support for System related requirement.
Supplier Material Clearance & monthly evaluation of supplier DATA being strict monitoring through SAP Support to Vendor to provided training 5S, Kaizen, and TPM 16 Losses based, Defects Analysis method Improvement Activity.
Supplier Complaint Monitoring in 333 methodologies
Ensuring Supplier PPAP activity, SIR &other packing related assurance for New developed parts
DOL based activity to eliminated inspection time at receiving stage.
Defects Wise analysis to focus Vendor part instead of Part wise.
Work on Cause side with Preventive mode for All Process

Head Quality
Nov 2005 to April 2006
Company Name: KS Precision Pvt. Ltd
Company Profile: An ISO 9001-2000 Co Manufacturer of automotive parts, switches & Energy Meter components by using Engineering Plastics Material on M/C L&T, Cincinati, Vishwakarma, Windsor Asian Plastics.  
Job Profile:
Looking & ensuring the Internal Quality & customer quality.
assisting to quality member & IPQC
Daily Rejection Analysis machine-wise & calculating their PPM & Plant PPM also, production planning and control, machine wise planning, Machine Utilization, OEE calculation, CFT approach for customer concern
Responsible for the Qaulity of customer Part by DOL system.
Worked with the improvement activity like 5S Kaizen,Quality Circle & CFT
providing the training to Associates & sub-ordinates about system improvement & quality requirements. Process setting, Mould loading, Trouble shooting, Material handling methodology
Customer co-ordination for technical issues.
Customer Interaction for all the Technical related requirement including New developments 
PPM based monitoring for quality Parameter in Process Improvement & feedback from customers
Using Material ABS, PP, PBT PC, PMMA & DERLIN, NYLON & STYRENE Plastics

Leader Production Quality 
Sept 2002 to Oct 2005 
Company Name: Shankar Moulding Pvt. Ltd  
Company Profile: An ISO9001-2000 Co Manufacturer of Automotive parts, switches & Energy Meter components by using Engineering Plastics Material on  M/C L&T, Cincinati, Mafatlal Nigahata, Vishwakarma, Windsor, Asian Plastics.
Job Profile:
Responsible for the Shop Floor activity for production Planning & In process with  customer quality.
Assisting to quality member & IPQC, Operators, Production Sup to get right approach for quality,M/c Utilization
Daily Rejection Analysis machine-wise & calculating their PPM & Plant PPM
Production planning and control, machine wise planning,Machine Utilization, OEE calculation, CFT approach for customer concern
Ensuring the Quality of customer Part by DOL system.
Working with the improvement activity like 5S, Kaizen, Quality Circle & CFT
Providing the training to Associates & sub-ordinates about system improvement & quality requirements. Process setting, Mould loading, Trouble shooting, Material Handling methodology
Customer co-ordination for technical issues, complaint related and improvement related Issue.
Process qualification for New part with trial and ensure.
Assuring the quality by recording data during running part in production & feedback from customers
Frequently using tool & techniques to analyse of data. Using 3 3 3 method to solve the customer problem. Computing monthly data into Technical MIS 
Prepared &present the Presentation Slide to present the company performance before the cluster member.(Technical & Commercial data) monthly.
Ensuring the New Development tool`s SIR preparation & submission
PPAP & control Plan &other documents.
Also started the TPM activity (Jishu Hozen) & Model Machine Activities under our supervision
Evaluating the performance of the m/c &their breakdown pareto Analysis for Technical MIS.
Using Material ABS, PP, PBT PC, PMMA & DERLIN, NYLON & Styrene Plastics.

Supervisor Production & Quality  
Jan 2001 to Feb 2002
Company Name: Alhada Water Co. Ltd
Company Profile: An ISO–9002 company engaged in Manufacturing of Injection molded components & PET bottles with on-line in-house filling of  Mineral Water              
Job Profile:
Incoming, on-line & finish product inspection, maintaining there records asper ISO -9002 Inspection of label text & proper sealing, proper packing  in the corrugated box to avoid damages during transportation.
Statistical techniques applied in the on-line inspection by collecting the variable data of the machine & the attribute data from the finished products. monthly productivity chart
Scheduled preventive maintenance of Injection molding (ARBURGFrom Germany)Stretch Blow Moulding machines SBO10 (From SIDEL)
Trouble shooting of problems related to Injection & Stretch Blow Moulding M/Cs.

Quality Engineer Cum Quality In Charge
Sept 1997 to Dec 2000
Company Name: Innovative Tech Pack Ltd
Company Profile: Engaged in the manufacturing of PET jars, bottles with Nissei – ASB, SIDEL, M/Cs.
Job Profile:
Individual handling of all Quality control activities.
Implement the quality system in the Unit &set-up the quality lab. 
Incoming, on-line, Out going products inspection & testing of the finished Products & maintaining their record.
Supervise to Quality Inspectors & Packing Supervisor
Attend the customer’s complaint & solved their Problems by permanently
Ensured the Quality & fulfill the requirements of Pepsi, Coke, Cadbury, Perfetti & Duncans etc.
Inspection of C.boxes (bursting Strength, GSM, BF, No of plies, type pasting of paper), BOPP tapes, LD bags & etc.
Drawing study & achieved the accuracy of the product as per customer requirements

Quality Engineer
Aug 1995 to Aug 1997
Company Name: Padmini Polymer Ltd  
Company Profile: An ISO 9002 CO. Engaged in the manufacturing of PET bottles & jars with AOKI Injection Stretch Blow Molding M/Cs
Job Profile:
Inspection & testing of the Jar&bottle by maintaining their records as per ISO 9002-1994
Supervise to the quality supervisors.
Help to maintain the quality activity in ISO
formatting

Summary of skill and Experience
Experience in field, Handling the Plant in all aspect, Customer handling Productivity & quality Management, & Training of people, Supplier development, Procurement in Local and Imported parts & Mould, 2W/3W Switch Assembly and Light assembly and good command with all type of plastics (PP, HDPE, ABS, Nylon, PC etc)
Well experienced with multi skilling from Wire Assembly to Process of Injection, Blow Stretch Blow, Metalizing, & Paint Shop process (Paint quality, Inspection and Performance test)
Experience in managing mass manufacturing, Stream lining process/procedures to facilitate smooth support to production process costs & enhance efficiency of people. 
Well versed with the process of TS/ISO- 16949-2008 And TPM system 
Well conversant with Business Process Improvements using Kaizen/5S/FIFO/3M/4M
Proficient in implementing systems and procedures to reduce rejection levels and ensure conformance to Pre quality standard. 
Vast experience in implementation of automated work management procedures. Thoroughly experienced in all aspects of Quality Control, Quality Assurance of various processes & finished product, and supplier quality
Process improvement/Quality system implementation/Quality assurance with a high growth.
Extensive experience in operating Injection Moulding,Blow molding(Auto Part)compression moulding, Strech Blow molding, Precision measuring quality assurance instruments.

Future Goals

Interested in a career opportunity with a forward thinking and well growth for
organization.

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