• Gender: Male
• Age: 54
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  900000 /Annum
• Preferred Country: UAE, India
• Notice Period: 30  Days
• Preferred Location: SOUTH
• Work Experience: 32.6 Year(s)

Education

MBA –Production Management freom MK University Madurai.
B.Sc. In Chemistry From Thiagarajar College, Madurai.
Post Graduate Diploma In Plastic Processing Technology From Central Institute of Plastics Engineering And Technology (CIPET) Chennai. 2nd Rank holder In CIPET India (1991-1992 Batch).
Post Graduate Diploma In Business Administration From Annamalai University- Chidambaram.
Diploma In Production Management From Annamalai University - Chidambaram.

Skill Sets

Plant automation through technical & management programs implementation.
Production Planning and Control to improve efficiency of workflow & better source utilization.
Supervise, Lead & Train a team of technical and non- technical staff.
Process, mold, material problem troubleshooting & optimizing process parameters.
Knowledge in ERP, MRP II, Production process & Statistical process control software.
Knowledge in ISO 9000 documentation.
Knowledge in CAD / CAM Software & read drawings.
Hands on experience in Machine, Mold, Die & shop floor Maintenance. Maintain GMP (Good Manufacturing Practice), Follow SOP, (Standard Operating Procedure) & 5 S System IN Cleanroom Production Activity..
New product concept, designing mold, material & finalizing the process, methodology etc.,
Vendor development, Vemdor Follow up & Technical support given to Vendors to get smooth expected output form vendors.

Work Experience

Manager- Production
Since Sept. 2001
Company Profile: An exporter of haberdashery products annual turn over 70 crores ISO 9002 certified company.
Job Responsibility:
Production Planning & Control – Effective utilization of source to get maximum yield & returns to investment.
Managing production activity- supervise, lead, appraise and motivates group of Engineers, supervisors & technical Persons to meet departmental goals of shipment, yields & quality.
Introduction of the new methodology & technology to improve productivity, capacity & quality of requirements.
M/C. Maintenance, Mould maintenance, new process development, inventory control & down time reduction.
Vendor development. Raw material sourcing
Quality system implementation to meet products to ISO-9002 standards.
Coordination with Purchase, Quality, Tool room, Design, Vendors, & costing departments Etc.,.

Process Supervisor
From July 2000 to April 2001
Nypro Singapore – A MNC Company Engaged In Custom Moulding to Seagate, Hewlett Packard 3M, Baxter Healthcare, Bbraun Medicals.
Job Responsibility:
Man Power Supervision of the processing group
Maintain Good Manufacturing Practice
Process setup, Robot Setup, Process Troubleshooting & Optimize Process.
Handle heat sensitive material, Engineering & commodity plastics.
Handle advanced CNC injection machines from 15 tons to 1500 tons,’
Handle hot runner molds, Stack molds, Dual injection molds.

Production Engineer
From Aug 1998 to June 2000
Muthu Polymers – A Manufacturer Of Poly Bags, Injection & Blow Molded Products.
Job Responsibility:
To manage production, maintenance, raw material purchasing, planning & marketing activities.

Senior Product Supervisor
From April 1995 to Aug. 1998
Precision Plastic P0roducts Co. A Subsidiary Of Precision Dies & Tools Mnfg. Co. Injection moulded, thermoformed products & sheets extrusion ( co & monolayer ) having capacity to process 600 tons of raw material per month.
Job Responsibility:
Factory automation- By implementing Production Process Software, MOTAN Material handling system statistical process control software.
Handling of advanced INJECTION Molding Machines like Battenfield Toshiba, Engel, Fanuc, JSW Netstall, Arburg & Taiwan Make machines.
Effective utilization of manpower and machines.
Minimizing machine down time and reduce rejection rate.
Process trouble shooting
Inventory control and raw material reconciliation
Production planning and control
Machine & Mould Maintenance ( Hot Runner System-dme & Husky Makr Mainfolds & Hot Tips)
New mould trials conducting team head for Blow molding, Injection Molding. New dies trial conducted for extruder profiles & sheets.

Supervisor – Project Work
From September 1994 to March 1995
Trans Plastic ( India) Ltd. Pondicherry. India.
A manufacturer of medical disposable Products ( Brand name of transnmed)
Job Responsibility:
Analyze imported products and find out reverse engineering process
PVC raw material formulation and compounding
Experience in Project Implementation of Plastic Extrusion & blow moldings
Indigenization of import medical disposable products. Developed Endo Tracheal Tube, Teflon Intravenous Canalue.

Supervisor Plastics Division
From Sept 1992 to March 1994
Elgi Polytex Ltd., A Manufacturer of Plastics Drip-Irrigation Products, FESTO Pneumatics components & Rubber Coated Products.
Responsibility: :
Ensure quality standards
Responsible for meeting production schedules, target & product quality.
Incorporating changes in machine and process to increase output.
Handle process improvements like improving polyurethane extrusion process which resulted in reduction scrap rate from 22% to 3%.

Future Goals

Pursuing a challenging position in Development, Production, Management & Administration.
Professional experience in the areas of Production, Management, Tooling, Product & Mould Designing, Development, Inventory ,Vendor Development, New Product Material Sourcing & Manpower management.
Strong initiative with Hands on Approach
Total Solutions from Concept To Finished Products
Good initiative, fast learner & Flexible Good interpersonal skills.
Continuous Improvement.