Ref. No. : CA - 16198 - (Production - Moulding – with 18.4 years in Plastic Industry)

Education

MBA in Production & Operation from M.D University Rohtak in 2009

Post Graduate Diploma in Plastic Processing and Testing from Central Institute of Plastics Engg. & Technology (CIPET) in 2006

B. Sc (Chem.) from A.M.U. Aligarh in 2004

HSC from BIEC, Patna in 2000

10th from B.S.E.B. Patna in 1998


Skill Sets

Certificate in Computer Proficiency from NIIT
Certificate in Computer Based Training in Injection Molding From CIPET 
Practical knowledge of Auto CAD.

Work Experience

Manager- Injection molding process
Since June 2014 
Company Profile: A global provider of high quality mobile accessories
Job Profile:
Capacity plan for consolidated requirement received form Supply Chain on monthly basis.
Review of last day production reports with section in-charge.
Production planning and daily performance monitoring.
Review of Red Bin register for corrective and preventive action taken.  
Daily monitoring of reported NC's and customer complaints for corrective & preventive action taken.
Guidance and supervision of section in-charge for resolving of production, quality & maintenance problem.
Reconciliation of raw material on weekly basis.
Faculty for product & process related training and preparation of training program (like molding operation, 5'S, Kaizen, Poka-Yoka, 3M, etc.)
Review of losses captured and taking corrective and preventive action accordingly.
Monitoring of shop floor housekeeping and environmental aspects.
Scheduling and monitoring of 5'S audits of shop floor.
Identification of training needs and arranging on job training for staff and operators 

Engineer- SBU Q.A 
May 2011 to May 2014
Company Profile: A Manufacturer of Connectors, Terminals, Fuse Box, Protectors and other Plastic parts  for Automotive Wiring Harness
Job Profile:
Handling Customers for total product satisfaction & Warranty.
Ensure that inspections at various stages are carried out regularly in accordance with inspection Standards through regular audits.
Assuring continuous improvement in house-keeping and its awareness among workers.
Ensure collection of data and representing it with suitable statistical techniques and taking necessary corrective & preventive actions.
Ensure adherence of all quality systems in day to day process.
Vendor Development & Up gradation.
Lab operation, up gradation, product testing as per customer requirement and calibration of all measuring instruments.
Ensure that the recording non-conformities during process & final inspection.
Take corrective actions on non-conformities observed during various inspection stages in consultation with CFT.
Measurement System Analysis (MSA) Study as per plan.
SPC Study for long term and short term.
Lay out Inspection as per plan.
To prepare various documents (i.e. IS, PFD, PFMEA & CP etc.)
To support customer’s requirements.

Q.C/Q.A Incharge 
Feb 2006 to May 2011
Company Name:Ultra Wiring Connectivity System Pvt. Ltd.
Company Profile: The company in the field of Automotive Connectors manufacturing.
Job Profile:
Achievements
Increase in productivity by Kaizen and Pokayoke approach  
Decrease in internal and external rejection to 100 PPM
Increase in customer satisfaction index.
Increase in Tool manufacturing process by CAD/CAM

Engineer Trainee 
Aug 2005 to Feb 2006
Company Name: Himalayan Plastics Ltd. 
Company Profile: A Manufacturer of PLB HDPE Duct, for BSNL, Reliance, Airtel. 
Job Profile:
Achievements
Worked on all stages of Q.C Deptt. i.e. in process, raw material testing, Duct testing.
Gain practical knowledge of Extrusion Process.
Gain practical knowledge of MFI, T.S, Dart Impact Test. CBC and Density.

Highlights
Rich corporate experience in Injection molding process with active involvement in Quality improvement initiatives. 
Exposure to lay down Tool Specifications / Drawings with the help of Auto CAD
Exposure in handling customer complaints (LUMAX GROUP, MINDA GROUP, TATAYAZAKI, JAY USHINE, ASTI ELECTRONICS, etc.) 
Exposure in Lab testing, Measuring Instruments, and Plastics Testing
Rich exposure on development, implementation and maintenance of ISO:9000, ISO/TS-16949:2002, ISO14001:2004 & OHSAS 18001:2007 Quality Systems. IS 8092-2/2000E & JASO D605-74 
Supplier up-gradation, technical support, complaints handling & quality system audits
Qualified Internal Auditor for ISO/TS 16949:2002
Practical Knowledge of Poka-Yoke, 5S, 3M, Kaizen, Flow manufacturing, SMED,  AM, 7 QC Tools, PFMEA, SPC, MSA & Control Plans etc.
Success at motivating staff through clear communication and outstanding organization skills.
Sound understanding of administration with a global mindset and strong quantitative and conceptual abilities. 
Expertise in working in fast-paced, high-tech environment 

Achievements for Company
Increase in productivity by Kaizen and Pokayoke approach  
Decrease in customer complaints by approach of Q.C Tools.
Decrease in internal and external rejection to 100 PPM
Increase in customer satisfaction index
Achieve Manufacturing excellence through shop floor management of 5S, 3M, Kaizen, Poka-Yoke, Autonomous Maintenance, Quality Circle, Flow manufacturing etc.



Future Goals

Seeking an opportunity in operation or quality with an organization where I can utilize my skills and energy to pursue, develop and improve the manufacturing & quality process, increase overall efficiency and enhance the organization and personal growth

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