Ref. No. : CA - 21089 - (Production - Moulding – with 23.4 years in Plastic Industry)

Education

Diploma in Tool and Die Making  From Central Tool Room and Training Center, Calcutta

H.S.C. From West Bengal Council of Higher Secondary Education 




Skill Sets

A seasoned , hard working professional with 12+ years of experience in the field of Plastic Moulding, Process Standardization, Trouble–Shooting, General Machine Maintenance & Mould Maintenance.
Responsible for overall profitability of Production Moulding Machines and accountable for strategic utilization of available resources to achieve the productivity goal.
An able leader in handling customer specific requirement.
Have demonstrated abilities in enhancing plant efficiency & achieve increase in productivity while coordinating with seniors to reduce costs & expenses.
Successfully worked for the Implementation of TPM (Total Productive Maintenance) to achieve minimal breakdowns, zero quality defects & zero wastage of material & man power.
Worked for the SMED (Single Minute Exchange Die) and have achieved success to set up the time reduction.
Co-ordination in SAP for the Production Requisition (PR)

Computer Skills
MS-DOS,
MS-OFFICE ,
Internet Surfing,
Auto Cad

Work Experience

Production Manager 
Since Feb 2015 
Company Profile : Manufacturing Solutions In Engineered Polymer Based Components, Systems for automotive components and lifestyle products

Assistant Manager
Jun 2007 to Feb 2015
Company Profile: Manufacturing plastic molded components for LG’s TV Back Cabinet, Front Cabinet, LCD Back Cabinet, Front Frame, Base, Bajaj Automotive Parts, Mahindra & Mahindra Automotive Parts, VW, GM and Tata Motors.
Job Profile:
Preparing weekly and daily plan to execute proper handling of resource planning & coordinating between functional departments, etc.
Planning production for the moulds according to the schedule to maximize the process optimization.
Giving practical training to the engineers, Technicians On Plastic Injection Mould, Trouble Shooting, Material Processing Etc.
Have looked for continual improvement initiatives in process.
Maximum utilization of machine/man power to achieve the maximum output.
Attend trials for new moulds so as to make it easier & simpler during production process and report the correct feedback
Studied Line balancing, Motion loss reduction, Status for rejection, Downtime, Productivity and work station layout.
Improvement in shop floor with the help of Quality Circle Activity.
Reduce the losses in productivity by implementation of Kaizens.
Usage of 5 Why Analysis and deployment of KAIZENS on the production line.
Achieved the TPM target through JH Pillar Head implementation.
Successfully used the Hot & Cold Technology for the special high gloss products.
Achieved the knowledge of TS-16949 system.
Succeeded in processing raw materials like PP, GPPS, HIPS, ABS, PMMA, Nylon6, PC
Analyzing in-house rejections and customer complaints through a check for “O”.
Successful usage of machines in Molding shop like – Supermaster 550-1800 T; Mitsubishi 850-2500 T ; L & T – 450 T; Hitan 1200-1400 T.
Coordinating Application of SAP for PR Module (Production Requisition).
Ensuring production as per the customer schedules.
Coordinating with other dept. such as tool room, purchase and stores.
Customizing settings of Shop Floor Control.
Calculating and setting goals for Overall Equipment Efficiency & productivity.
Have created an environment that moves ahead to developing opportunities and motivates high performance.

Officer – Production Moulding
June 2005 to June 2007      
Company Profile : Manufacturing Of Washing Machine – Fully Automatic & Semi Automatic.
Job Profile : 
Process optimization.
Utilization of man and machines.
Daily Rejection (Process & Internal Customer) Analysis.
Downtime analysis (5 why analysis).
Training for preventive maintenance of machines.
Maintaining of shift documents.
Kaizen
Safety.
Usage of machines like - Toshiba 650T & 1800 T ; Mitsubishi 650 T& 850 T.
Raw materials processed like - PP, HIPS, ABS

Production Engineer
Jan 2001 to June 2005  
Company Name : S.K.I. Plastics Industries
Company Profile : Manufacturing of goods of Hindustan Lever Ltd, Household Articles, Gift Items.
Job Profile : 
Production & Planning as per shift activate.
Planning the shift activities to achieve the Production Target.
To maintain and operate injection moulding machines and plant.
Supervision of Mould change, moulding processing Parameter Setting in injection M/C.
Process Standardization, Trouble-Shooting in the Product & Product Development.
New Mould Trial, Feedback & Suggestion.
General Machine Maintenance & Mould Maintenance.
Handling assembly of Products & printing unit.
Worked on machines like - L & T 100 T- 450 T; Windsor 350 T ; Akar 50 T- 250 T ; Pratista 50- 150 T ; Reva 100 T- 125 T.
Raw materials processed like - PP, PPCP, RPP, LDPE, LLDPE, HDPE, GPPS, HIPS, ABS

Technical Exhibits
TPM – JH Pillar Committee
TS-16949
Kaizen; 5’S
Hot & Cold Technology
SAP

Future Goals

To Seek Assignments Into Middle-level Management In An Organization Of Repute

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com