• Gender: Male
• Age: 42
• Designation: Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 19.3 Year(s)

Education

MBA From Sikkim Manipal University in 2012 with 73%

PGD-PPT Post Graduate Diploma in Plastic Processing and Testing From CIPET, Bhubaneswar in 2005 with 75%

Graduation in Mathematics (Hons)From Utkal University, Bhubaneswar in 2003 with 67%

Skill Sets

A dynamic & self motivated professional having experience in the field of production and mold maintenance of injection molding, blow molding and Roto molding. Coordination between Purchase, QC and Design Dept

MS-Office, Internet, BAAN and ERP

Work Experience

Asst. Manager - Production
Since Oct 2013
Company Profile: Leading manufacturer of play ground and water park equipments. 
Job Profile:
Effective planning, co-ordinating and controlling of processes.
Working on Vender Management.
Working on Projects and New process improvements.
Process standardization and parameter monitoring.
Analysis, study and rectification of process problems.
Ensure accurate amount produced at right quality and cost.
Liaising among different Departments.
Assisting and performing various tasks assigned by the Production Manager

Improvements:
Fixed hinges in 15 Roto molds which reduces loading-unloading time up to 10 mins.
Implement Kaizen & 5’S in Shop floor.
Fixing inserts in molds so as to reduce Post Molding operation i.e. 15min/batch

Sr. Engineer - Injection Molding
July 2008 to Oct 2013
Company Profile: Leading manufacturer of double edge and twin blade shaving system.
Job Profile:
Trouble shooting of all type of (hot & cold runner) mold and Process related problems in shop floor and Vendor side.
Analysis, study and rectification of process problems.
Taking trial of new moulds, materials and maintaining process sheets for them.
Hands on experience on mold assembling and
maintenance.
Daily manpower planning, proper allocation and Planning for mold change. 
Assisting and co-coordinating Quality Department for quality issues.
Carry out preventive maintenance on molds.
Raising purchase requisition for spare parts of molds & Machines doing regular follow-ups.
Improvements: 
Setting 7 nos. of molds in 60 T m/cs instead of 120T which was running  before.
Running two m/cs having identical molds with one chiller instead of two separate chillers.
Reduced Sprue bush Dia in 20 molds which saves 200kgs HIPS Material per day and Rs.72 Lacs/Yr approx.
Fabrication of a jib crane in house, which saves Rs.700000

Production Officer
June 2006 to July 2008
Company Name: Mirc Electronics Ltd
Company Profile: Manufactuerer of LCD TVs, VCDs, DVDs, Washing machines and split ACs. It is an ISO-9001,And ISO 14001 certified company
Job Profile:
Process standardization, trouble shooting and process parameter monitoring
Analysis, study and rectification of process problems.
Taking trial on new moulds of Tata motors, Honda, TVS
Robot programming and gas assisted injection mold parameter setting.
Working on six sigma green belt projects
Working on corrective and preventive action (CAPA) 
Carry out preventive & autonomous maintenance on m/cs and molds

Shift Engineer - Production
February 2005 to June 2006
Company Name: S.S.F Plastics
Job Profile:
Trouble shooting of Process related problems.
Taking trial on new moulds & materials
Carryout daily production as per planning.
Online quality checking of products.

Indurstrial Training:
Four months in-plant training at M/S Karan Polymers Pvt. Ltd., Howrah,(Manufacturer of uPVC pipes, delivery pipes & fittings)

Other Activities:
Machines Handled: JSW 850T, 1600T (Hydraulique & Electrical), Engel, Ferromatik Milacron 200 & 250T, Haitai 180& 200T, AKAR 80 TO 180T, SM Series 60, 120&180T, ENGEL

Material Handled: HDPE, LDPE, LLDPE, PP, PPCP, PET, ABS, HIPS, GPPS, TPE, PC, POM, PMMA

Trainings Attend At Onida And Arihant:
Training on Internal auditor (ISO-9001-2000) by VSQC, Vender Management & Value Engineering.
Training on 5’S, Autonomous maintenance & CAPA
Training on Self-development. 
Training on ISO 9001 and ISO 14001.

Projects:
Done two cost saving Projects of 10 lacs.
Reduction of Start Up Rejection in front cabinets.
Reductions in Mold change over time from 240 min to 90 min and further 90min to 75 min.

Exposer To: Injection molding M/Cs, Blow molding M/Cs, IBM,Rotational Molding M/Cs,Robotics (Yushin Robo).Hot runner Molds of Yudo, Mold-Master and Huskey,Hot stamping machines (Techno shell), Powder coating & FRP (hand lay up & LRTM)

Future Goals

Growth