• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 26.1 Year(s)

Education

MBA (Operation)From M.S. University

PGD-PPT From Central Institute Of Plastics Engineering & Technology In 1998

B.Sc (PCM Chem., Distinction) From Utkal University, Orissa in 1997

Skill Sets

Experience in Production Management/Maintenance/Process Enhancement /Plant Operation/Yield improvement/New Product Development/Energy Conservation 
Mechanical, Pneumatic and Hydraulic Machineries.
Rich exposure in processing & Tooling in Injection Molding & PET Blow/injection Molding.
Well Familiar with New Project, Plant Expansion, Installation of New M/C & Business Development.
Successfully Implement FSSC (Food Safety system, ISO 22000) in POLYTANK GH) LTD.
Training received for Operation, Mechanical & Electrical maintenance of HYPET Machine by  HUSKY TEAM from GERMANY.
Skillful supervising overall production operation & ensuring accomplishment of present production targets.
Adapt in conceptualizing & implementing effective strategies for reducing production expenditure consumption.
Well conversant in planning & effective maintenance schedule for enhancing system reliability.
Projection the Monthly & Quarterly Report.
Well Control Mechanism over Manpower
Excellent relation

Work Experience

Factor Manager
Since Nov 2009
Company Profile: Manufacturer of Plastics & other products.Plastics Injection molding PET Preform, Thin wall & House hold /Blow molding/Stretch Blow molding, Pad printing, Screen printing & Offset printing.
Job Profile:
Responsible for controlling overall production, maintenance of Injection molding machines, Blow Molding. & Pet Blow Molding M/Cs
Looking after Maintenance of All types of Utilities Chillers, Cooling Tower, and Compressor. Injection Molds and Blow Molds.
Energy conservation, Yield improvement and New Product Development
Successfully Implemented FSSC (ISO-22000).
Streamline operations to improve productivity and plant efficiency.
Reduced manpower with increased quality output.
Better inventory control resulting savings.
Implementing Kaizen and 5s principle in all divisions.
Here I encounter all machines controlled=>
Injection Machines are HYPET- 225, HPP 4.0(48 cavity system), Husky 500, Husky 300 and Husky 225 Made by Husky Injection Moulding System made in Germany, Nestal PET Preform Machine(48 Cavities) Jet Master, Chenpet, Chen Hsong Machine Mfg by EKOW Industries co.Ltd , & Sumitomo I/M made in Japan Feromatic Milacron Maxima 850 and Omega 660,. With printing machines KASE made in USA and Vandom
Blow Molding Machines are :- CMP India and Sinco Machinary
PET Blowing M/cs are:- CHUMPOUR, SIDEL India, SIDEL France, National Pet. Global PET, suyash PET and Print link

Achivement
Started New PET Plant Project-Installation of 5 Husky Machines (Hypet), Two Piovan Chillers & Others
Implemented FSSC (with ISO-22000)

Production Manager(PD/MT)
Feb 2008 to Nov 2009               
Company Profile : Manufacturer of Injection Molding Household Items, PET Injection Preforms, PET Blowing, Oven Sacks, HDPE carry Bags.
Job Profile :  
Production planning & execution to meet the marketing requirement of different model in plastics
Household Items. PET Preforms & PET blow mold   products.
Responsible for production, maintenance of injection molding machines, mold & Quality of finished goods.
Attend breakdowns of injection molding machines & utilities.
Organizing mould movement as per planning.
Arrangement of packing materials for finish goods.
Monitoring material consumption tonnage of machines as per given targets.
Monitoring & control process parameter to achieve desired quality of products.
Solving technical problem related to processing, moulds & machines.
Involving with internal audit in various departments with guidance of MR corporate.
Here I encounter all machines controlled=>Injection Machines are  Jet Master, Chenpet, Weltech, Windsor series.
Blowing Machines are CHUMPOUR, SIDEL India, SIDEL France, Mercury, Global PET and Printlink

Production Manager
Dec 2001 to Feb 2008   
Company Name : Shree PET 
Company Profile : Manufacturer of Injection Molding PET Preforms, PET Blow Molded Bottles & JARS. It also manufactures Injection & Blow Molds (PET), Stretch Blow Machines of Single & Multi cavities.
Job Profile : 
Responsible for production & Maintenance activities of Bottling Plant(Pure Water Filling) 
To manage all day to day Activities in Plastic Industry with help of 250 workers and 5 Engineers.
Maintenance of all Machines as and whenever required.
Production planning and control were my main area to cover.

Achivement
Established water treatment plant by wastage water which reduced the 20% water bill from RAJASTAN Govt. which effect the utilization cost.
Re-use the wastage hydraulic oil for lubrication of M/C by filtrating the hydraulic oil.
By putting   insulation jacket over Heater in individual M/C, reduced the 8% electricity bill which effect the Manufacturing cost.
Developed various Design of Bottles which satisfied to Customer. 
Reduced the Cycle Time in Various product which increase the productivity per day basis.
After Joining SHREE PET Productivity Increases 400MT to 600MT Monthly By utilising good   process Setting L0gic

Production Engineer
Aug 1998 to Dec 2001 
Company Name : Gaurav PET(Chemco Plastic Ind. Pvt.Ltd)
Company Profile : Manufacturer of Injection molded Pet Performs, Caps and stretch Blow Molded Bottles And Jars, Oven Sacks
Job Profile : 
Maintain all activities of production Dept. 
Full maintenance of Injection and Blow Molding Machines along with utilities.
Supervision of team of 50 workers maintaining QC Report.
Dealing with Client, providing estimation Pay condition and all other factors.
And last but not the least customer care in the area where I have to take care of order completing it in given duration, there billing etc. By offering my service as Production Engineer hence Basic Principal is “Any how satisfy customer because customer satisfaction is the backbone of any company’s
survival & growth.”

Extra Curricular Activities
Familiar with 5S, TQM  
Key organizer of the inter college cultural festival in my BSc. 
Leader of STF for Safety and Fire Prevention at Gaurav PET.         

Training
Internal Auditor (ISO 9001-2000) at Gaurav PET
Basic Knowledge & trouble shooting of Hydraulics by Vickers Enggs.
Mold Flow Analysis  by Mr. PC Bolur.(Indian Writer of Plastics Engg. Course).
Maintenance the all Types of Injection PET Molds & Blow molds & Crate Mold  By Chen Hsong Ltd  & HYPET 

Profile 
A Plastics Technologist, with proven abilities in acceptance of challenging jobs, Strategic planning, Managing projects, improving plant efficiencies and operations, implementing FSSC(ISO 22000), achieving desired objectives of the organization by using latest know-how of modern technologies, meet successfully the challenges brought about by the revolutionary changes in the field of Plastic Industries and  utilize  technical, analytical and leadership strengths to develop effective industrial solutions, team building, determine effective functions for manufacturing operations, analyzes and interprets ideas into a logical strategy. Able to identify areas of strength and weakness and implement company policies, standards, changes in operations and systems that optimize productivity and bottom line. Demonstrated ability to motivate staff to maximum productivity and cost controls through the most effective uses of manpower and available resources.

Industry Specialization: Plastics: Injection Molding, Ext.blow Molding & Stretch Blow Molding,etc. 

Areas Of Strength 
Operations Management, Strategic Planning,           Organization Development, Total quality Management   Problem solving, Decision Making, Erection/ Installation of M/C Production Planning & control (PPC)Team building, Competitor/Market Analysis       Team Leadership

Future Goals

Seeking assignments in Plant Operation /Management/Business Development with a growth oriented organization.