• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 22.1 Year(s)

Education

Post Graduate Diploma in Plastic Processing Technology From Central Institute Of Plastics Engineering & Technology (CIPET), Patna.

B.Sc. in Physics (Hons.) From Magadha University, Bodh Gaya (Bihar).

MBA in Operation Management From IGNOU

Skill Sets

Experience of Production Operations in plastics Injection moulding field at Automotive, home appliances & electrical components.

Hard working, Self-motivated, Result oriented and having ability to learn and implement newer technologies efficiently.
Capable of adapting to changing environments.
Enjoy working as a team and strong believer in team work for organization growth.
Accepting challenging jobs.
Technically sound in molding process &,material processing 

Certificate in computing (CIC) from IGNOU
Successfully completed of Six Sigma Yellow belt.

Work Experience

Manager Moulding
Since Sep 2012
Company Profile: IS AN ISO 9001:2008 Certified Company, Engaged In Manufacturing Of Home Appliances, Road Safety And Defense Products. Customers are Crompton Greaves (cg), Godrej, Bajaj, Symphony, Marc, Maharaja Etc.
Job Profile:
Working as Moulding In charge, Handling of injection molding machine with capacity of 60 ton to 2000 ton.
Responsible for all production activities like mould loading-unloading plan, Material availability, production output, Rejection, Quality visually, PPM & OEE etc;
Follow product procurement plan as per JIT system.
Trail and setup of mould, machine and materials.
Daily taking review meeting about production output, rejection, entire customer complaint, PPM & OEE.
Implementing SMED system during mold changing of m/c.
Trouble shooting of all defects occurring during processing of different plastics material like- ABS, Nylon, PC, POM, PP, HIPS, PBT, TPU, HDPE, LDPE, LLDPE etc.
Handling different types of Mould & Material.
Always aggressive for timely meet customer requirement delivery date (CRDD).
Overseeing the daily production planning & setting the targets as per plan and manpower planning with respect to production schedule.
Initiative responsibility doing in new product development (NPD).
Preparing & submit CAPA to entire customers. Following all activities of ISO-9001.
Strategic Planning: Developing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Quality Assurance: Assuring conformance of the product to safety norms and specifications & maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at workstations.
Team Management: Carrying out performance reviews of shift supervisors/ workmen & providing feedback on areas of improvements. Analyzing the need and accordingly fulfilling them to enhance their capability.
Organize training to all operators for related issues.
Maintain shop floor for any type of visit & keeping shop floor as per 5’S’ standards.
Ensure mold, machine & man safety in day to day working.
Carry out time to time on job training as per requirement & system.
Good knowledge of shop floor management, productivity improvement initiatives and Quality systems.
Ensuring adherence to quality parameters to avoid wastage, rejection, time and money.
Looking & mapping schedule of preventive maintenance of IMM m/c & Moulds.

Assistant Manager  
Mar 2007 to Sept 2012
Company Profile : Manufacturer of plastics component & mould for Various renowned Automobile & Electrical industries. customers are Minda Ind. Ltd, Minda Rika Ltd, B & Bar Ind. Pvt Ltd., etc.
Job Profile :
Here worked as Assistant Manager Of Moulding section. Managing Procurement plan as per JIT system and customer voice.
Handling Injection moulding machines 40 ton to 720 ton.
Managing the material by ensuring that optimum amount of material is always available on M/C.
Properly used of Regrinded material as zero wastage manner.  
Analyze the causes of rejections, defect and implemented the improvement action plan.
Planning for tool trial, Material trials and maintain the report for future reference.
To up keep the department documents as per ISO-9001 requirement.
Preventive action for tool maintenance & m/c maintenance.
Coordination with Customers for different maters of production, quality and new developments. 
Handle customer grievances regarding his production volumes and quantities.
Ensure full usage of plant capacity.
Given time to time OJT to operators and workers

Shift Engineer
Dec 2004 to Mar 2007
Company Name : Bhurji Supertek Ind. Ltd  
Company Profile : Is an ISO 9001:2000 certified company.The company manufacturer of precision plastics moulded components  for various renowned Home appliances industries and Automobile industries. Valuable customers of organization are- Bajaj electricals ltd, L.G. electricals ltd, Usha brita, Swaraj mazda, Hitachi, Proview electronics pvt. Ltd., Pricol. Etc
Job Profile : 
Here worked as Shift Engineer, Responsible For Output, Rejection, Moulding Process Setting, Man Power Arrangement.
Preparing machine loading program keeping the requirement & Utilization of  machine in mind. Follow up Process Control Chart.
Follow Up Of Planning & Monitoring Of Production.
Planning for tool trial and maintain the report for future reference.
To up keep the department documents as per ISO-9001 requirement.
Preventive action for tool maintenance.
Coordination with Customers for different maters of production, quality and new developments. 
Responsible for shop floor manpower handling & utilization of input resources 
Able for cycle time reducing & achieve the target within time period
Handling Shift Schedule and rotate as per requirement. 

Production Supervisor
Apr 2002 to Nov 2004
Compay Name : Relaxo Footwears Ltd.
Job Profile : 
Working as a shift incharge.
Managing the material by ensuring that optimum amount of material is always available for the production line
Troubleshooting of process defects.
Daily review of production & rejection and analysis for improvement.
Organize training to all operators for related issues.
Responsible for shop floor manpower handling & utilization of input resources.
Able for cycle time reducing & achieve the target within time period.
Encourage innovative activity for increased efficiency.
Maintain and enforce safety measures

Technical Skill-:
Core Strengths in Plastic Injection molding and Processing of engineering and commodity plastics.
Exceptionally skilled in trouble shooting of plastics injection moulding process.
Moulds handled:Hot runner mold, Two plate mold, Three plate mold and Insert mold.
Machine Handled : Ferromatic, Golden Eagle, Electronica, Godrej, JSW, Sumitomo, ETC Capacity From 40 T - 2000 T.
Material processed: PP, ABS, PMMA, PC, HIPS, GPPS, HDPE, LDPE, PBT, Nylon, Polyacetal etc.
Great exposure in (3MU, 5W & 1H), 7 QC Tools; etc.
Implementing PPM, OEE, SMED, POKA-YOKE, Kaizen, JIT, Kanban & 5S in man-
-ufacturing.
Rich exposure in FMEA, PPAP, TPM, DMAIC & SPC methodology.                           

Future Goals

Looking for challenging position where my creative nature & natural leader-ship qualities will add value towards organizational growth