• Gender: Male
• Age: 45
• Designation: Manager Production
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 22.5 Year(s)

Education

POST GRADUATION DIPLOMA IN PLASTIC PROCESSING TECHNOLOGY from CENTRAL INSISTUTE OF PLASTIC ENGINEERING & TECHNOLOGY, BHOPAL - 2002

GRADUATION IN B.SC From KANPUR UNIVERSITY-2001

CLASS 12th- U. P. Board

CLASS 10th- U. P. Board

Skill Sets

Strengths:
Hands on experience on extrusion blow moulding & stretch blow moulding
Hands on experience on injection moulding machines ranging from 5T to 1150 T
Handling of Hot Sprue Moulds & Multi core Moulds
Processing of Materials like PC, PBT ABS, SAN, Nylon-GF, Xyron, PMMA, PP, Blends (PC-ABS...),POM,HDPE,LDPE Etc.

Work Experience

Manager Production
May - 2006 to Present - 2021
Company Profile: manufacturer of automotive assemblies in India. Our products include Lock Sets, Latches, Switches & Body parts. We are major OE supplier to almost all makers of four wheeler as well as 2 wheelers in India includes Maruti Suzuki India Limited

Job Profile:
Shop floor layout preparation, System implementation and adherence.
Coordinating all the activities for establishing and implementing IATF 16949:2016, requirements throughout the department.
Monthly rejection analysis.
New Mould trials
To manage the Plant operations with effective utilization of all resources and implementing industry best practices (Mould & Machine Matrix, Kaizen) that contributes to improve productivity and efficiency.
Root Cause Failure Analysis of Major problems and counteraction decided.
Daily documentation & preparation and analysis of DPR, Manpower planning etc.
Raw Material reconciliation as per plan qty.
Making MRM Report
Coordination with Machine maintenance, Tool room, Store & PPC department .
Managing process and keeping adherence to standards and making improvement plan accordingly, for optimum utilization of Man, Material, and Machine.
Conducting manufacturing process and product audits to ensure the implemented countermeasures.
Review Departmental Key result areas
Machine Efficiency
Machine Utilization
Rejection PPM
Skills up gradation of Subordinates Supervisors, line leaders through Skill Map.
Cost reduction through continuous Cycle – Up, Set up time reduction & Raw material Utilization.
Coordinating all the activities for establishing and implementing IATF 16949:2016, requirements throughout the department.
Imparting awareness in quality aspects throughout the organization by conducting trainings on QC tools.
Leading various teams for quality improvement through problem solving Techniques, Kaizen, 5S, Poke-yoke, TPM, 3M & quality circle, LEAN manufacturing etc...
Monthly rejection analysis.
New Mould trials
Leading all the production activity, adequate planning and quality related issues.
To manage the Plant operations with effective utilization of all resources and implementing industry best practices (Mould & Machine Matrix, Kaizen) that contributes to improve productivity and efficiency.
Root Cause Failure Analysis of Major problems and counteraction decided.
Daily documentation & preparation and analysis of DPR, Manpower planning etc.
Conducts or direct regular training to all employees of Moulding Division to enhance their skill set from time to time.
Raw Material reconciliation as per plan qty.
Making MRM Report
Coordination with Machine maintenance, Tool room, Store & PPC department to achieve better output and reduce the wastages.
Automization in Assay section through SPM

New Product Development:

Tooling development compatible to production requirements by finalizing of tool concept (P/L, E/P Gating, No. of Cavity) with tool designers.
New tool trial and trouble shoot of all defect incurred during tool trial due to new tool, new RM.
Tool correction through trial reports for defect such as Flashes, Weld Line, Flow marks, Shrinkage, Ejector pin marks, Jetting , Diesel effect.
Training to operators for new parts production and defects.
Value addition proposals to save RM.

Production Engineer
From Sept.2002 to April 2006
Company profile- manufacturing company having wide range of Pens & House hold accessories,Chair, bottle, table Cello Products holding reputed presence worldwide.

Attained extensive experience in manufacturing of plastics
Actively done the rejection analysis & its counter measures..
Efficiently doing the cost reduction, kaizen.
Hold the credentials for record maintaining/updating of ISO 9001, procedure, preparation of Preventive maintenance & BD analysis & action plan.
making the operators training plan & skill matrix.
Led, guided and managed a team of engineer / staff personnel and integrated their energies to maximize team productivity.
Establishing the quality & quantity limits for effective inventory control.
Optimum utilization of man, machine, method & material.

Job Profile:
Process Optimization
Responsible for effectively managing day-to-day.
Utilization of Man and Machine
Daily Rejection (process & internal ) Analysis
Downtime analysis(5 Why analysis)
Active participation in Preventive maintenance of machines.
Process setup of hot runner moulds
New trials
In house complains in assembly lines
Robot setup during change over

M/C’s Knowledge:
Fanuc Robo shot, Engel, L&T Demag, Nissui, Arburg, Battenfield (vertical and horizontal, Ferromatic Milacron, JSW Electrical, Toshiba, Sumitomo, LG.Windsar,Victor,Supermaster,Baby plast,Super master,Multiplas.
Moulds Knowledge:
Two Plate Mould, three plate mould, moulds having direct sprue gate, pin point gate, submarine gate, split moulds for undercut mouldings, runner less moulds, hot runner moulds, split cores actuated by hydraulics.
Materials Processed:
Various grades of PC, PMMA, ABS, NYLON GF, POM, PBT, PET, PPS, PVC & XYRON etc.