• Gender: Male
• Age: 62
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 35.5 Year(s)

Education

M.Tech Chemical Engineering From University College Of Science & Technology, Calcutta University 

B.Tech From University College Of Science & Technology, Calcutta University in 1989

B.Sc. (Honours) In Chemistry From Ramakrishna Mission, Belurmath College, Calcutta University 

Skill Sets

Passed Lead Auditor Course For Iso 1900-2000 From Bureau Varitas on 1st March'08
Significant Technology Transfer Training at M/S Montell in   U.S.A: 
LLDPE / HDPE swing   Spherilene Tecnology at Lake Charles plant 

PP Spheripol  technology  at BAY -PORT plant at Texus for 1-1/2 month from Current Company

Work Experience

Dy. General Manager – HDPE Manufacturing
Since Dec 1998
Company Profile: Leading manufacturer of polymers- HDPE, LDPE
Job Profile:
SSM (Site Shift Manager) position of the Complex to monitor and coordination during shift.
At HDPE: 
To ensure budgeted Production target with Quality and compliance with safety. 
Coordinating with the other supportive departments like QC, QA, product application, materials and Engineering for the smooth functioning of the plant activities
Preparation of Capital and revenue budget for the plant. 
Production planning coordination with marketing on a regular interval.
Downtime analysis and implementation of action plan for improvement..
People development through proper training and evaluation process.
Cost saving and optimization of utility consumption.
Identifying improvement scheme like reduction of off grade generation.
New grade development based on customer requirement.
Trouble shooting and emergency handling
To ensure Statutory compliance. 
To audit Cross functional safety, IMS internal audit in the organization.
To ensure the monitoring of critical equipment of the plant on regular basis.
To organize Team safety meeting/Departmental quality meeting/Energy meeting
monthly performance meeting/daily morning meeting to review plant performance.. 
To ensure Safety in each and every job location in the plant. 
To ensure job Hazard analysis and job safety analysis against field work. 
Attending customer complaint in conjugation with Application centre.
Overall co-ordination with all the internal agencies.
Materials management related to the plant requirement.
Identification of Training needs and deploy people,
Capacity expansion of existing plant based on capability study of every equipment.
Operating knowledge of SAP process module for posting, Material planning & PR creation and release.
Major Role in Capacity expansion to 320 KTA from name plate Capacity 200 KTA.

At LLDPE Commissioning: a swing plant can produce LLDPE and HDPE as per market demand. 
Lead the team actively starting from P &ID review, construction, erection, Pre-commissioning, commissioning, start-up, stabilization & trouble shooting of continuous operation of i) Monomers purification section, ii.) Gas phase polymer section, iii) JSW Extruder section, of 225 KTA plant capacity with LSTK Technimont, Italy & Technology Supplier by Montell, Italy.
As SSM (Site Shift Manager) Role : Taken charge as Site Shift Manager to take overall charge of the complex in silent hours to report Head Complex. 

Dy. Manager: Operation 
Jan 1996 to Dec 1998
Company Profile: Producing Poly Ethylene Teraphthalate (PET) polymer (Bottle Grade & Fiber grade), SSP, POY, PSF, Using PTA & MEG  in Continuous  Polymerization  Plant (C.P).
Job Profile:
Worked as a leading part in erection, pre commissioning, commissioning, start-up, shut down trouble-shooting and smooth running of continuous polymerization plant (C.P) no. 3 (240 TPD bottle grade SSP), no.4,5 (90 TPD Each Poy), no.6.7 (240 TPD SF), and CP-8 (90 TPD fiberfill),  in Collaboration with  Du pont –USA  and Technology from Sinco Italy of PET plant (SSP) of 240 MT
Significant Contribution: 
Lead the team of engineers at M/S ABB at Bangalore for one month for the factory acceptance test (FAT) of the DCS prior to the DCS installation at RIL plant site.
Always ensured optimized production with the confirmation of quality norms, yield and safety compliance.
Lots of improvement modification was implemented in the above plant for smooth operation.

Superintendent — Chemical
May 1992 to Jan 1996
Company Name: Consolidated Fibre & Chemicals Limited 
Company Profile:  Acrylic fiber plant using acrylonitrile & methyl acrylate Polymerization  in technological collaboration with Japan Exlan Co.Ltd & Kawasaki Heavy Industries Ltd.
Job Profile:
I assumed the responsibilities starting from construction phase to pre commissioning, commissioning, start-up, Shut down, trouble shooting, running a sophisticated polymerization plant for its operations. Fulfillment of production targets with quality, yield and optimum utilization of material and energy, coordination with other departments, enforcing safe operating practices and controls the team of engineers, supervisors, etc.        

Shift In Charge
6 Months
Company Name: Allied Resin & Chemicals Limited (6 mnts)
Company Profile: In heavy chemicals & chemical industry in formaldehyde, hexamine, penta-- erithrytol, liquid resin Plant 

Jr. Production Executive.
Jun 1989 to Dec 1990
Company Name: IFB Agro Industries Ltd

Project Experience:
Commissioning of  green field project of Linear Low Density Polyethylene Plant (LLDPE 225 KTPA Capacity Gas phase Reactor two reactor in Series):
Starting from erection, pre commissioning, commissioning, pre startup safety audit, Work with TAC for insurance, start up, trouble shooting along with Montell Technology group and Tecnimont Italy/ITCB India and PMC Bechtel-USA.

Commissioning of Project for the expansion of High Density Polyethylene:Plant (HDPE):    
from 240 KTPA to 320 KTPA with Lurgi India Ltd. HDPE Plant is of Mitsui HPCX Slurry Process Technology

Monitoring and review of site activities and construction job like Erection, Piping, Die-penetration test, Leak check, Flushing, Cardboard blasting, Hydro testing, Manual Inspection of Loops & Punch points, Certification etc. Preparing Flushing, Leak check, Cardboard blasting plans and Hydro testing Loops according to P&ID.

Checking of Equipment (Erection, Nozzle orientation, Inspection etc.) as per drawings & datasheets.

Synchronization of Pre-commissioning and Commissioning activities like checking discrepancies and liquidation of any field query during construction job of above ground piping with P&Id in co-ordination with Mechanical, Instrumentation, Lurgi India (Detail Engineering), Toyo Engineering India Limited (Project Management Consultancy) And Onshore Construction Ltd. (Execution Group).

Checking of logic diagrams, controls, shutdown interlocks, safeguarding system & ESD supplied by the vendor/licencor successfully after revamp project for the smooth start up of the plant.

Experience in start up check list, operating manuals, standard operating procedures, training manuals.

Reliance Industries Limited at Hazira Petrochemical Complex: Project Execution & Consolidated Fiber & Chemicals Limited: Project Execution

Equipment's Handled:
Multi stage ejector system (Single effect, 4th stage Ejector System)
Penta effect forward feed evaporator system
Pumps: Centrifugal, positive displacement, Sundyne, Gear pumps
Refrigeration system
Blowers & Compressors: Centrifugal and positive displacement (Roots Blowers & Screw Compressor)
Heat Exchangers: Shell & Tube, Plate Type, Double Pipe
Extruder: JSW Make – capacity: 50 Tons per hr & 20 Tons per hr.
CSTR: Shinco Pentech & Gas phase Reactors.
Centrifuge: Bird Humbolt, 
Steam Tube Rotary Dryer: Mitsui & Fluidized bed N2 heating counter flow dryer.
Centrifugal Dryer, Distillation Column, Dowtherm heating system
Pneumatic Conveying System & steam of HP/MP/LP(40/16/4.5kg/cm2 respectively,) 
DCS(TPC—Honeywell), Yokagawa DCS, ABB DCS system

Professional Membership: MIICHE, MIIE

Scholarstic Achievements: National Scholarship & GATE Scholarship

Future Goals

Growth