Ref. No. : CA - 8817 - (Purchase – with 27.3 years in Plastic Industry)

Education

M.B.A. (Production) from MK University, India in 2003.
PG Diploma in Plastics Processing Technology – CIPET, India in 1997.
B.Sc. (Chemistry) from MK University, India in 1996.
D.C.A. (Diploma in Computer Applications) in 1996.
Degree in Indian National Language – Hindi in 1995.

Skill Sets

MS-Office, Basic level CATIA, ProE, AutoCAD

Work Experience

Deputy Manager
Jan 2010 - Oct 2010
Company Profile : Manufacturer of a range of automotive vehicles, agricultural tractors, implements, and industrial engines.
Job Profile :
Develop right quality of parts to support desired production levels following APQP process
Study the received drawing and to confirm the manufacturability
Estimate costs component wise & details costing of the components/new part
Participate in settling the material and tooling cost within the budgeted values
Select the vendor as per guiding policy for the part
Plan process at suppliers end and to prepare PFC (Process Flow Chart) and control plan
Carry MSA & SPC if required
Cover applicable elements of PPAP and complete the documentation
Be present during PPAP trial run, check the parts and clear PPAP
Meet the Gateways as per MPDS ( Mahindra Product Development System) targets for projects
Develop the part with right time and with right cost
Ensure right fixtures , gauges & toolings are planned for the development
Ensure first time right PPAP
Get actively involved in project feasibility studies
Ensure 100% PIST ( Percentage Inspection points Satisfying Tolerance and PIPC (Percent Indices Process Capable)
Ensure 100% GR acceptance for the parts after PPAP approval
Interface with the commodity teams to identify potential suppliers, get suppliers ratings, costs, and sourcing policy
Ensure the material and tooling cost are settled within the budgeted values
To support pricing cell in cost estimation activities component wise & details costing of the components/new part
Responsible for quality , Cost & delivery (QCD) targets for all new products and improvements in existing products

Senior Project Engineer
July 2006 - Nov 2009
Company Profile : Manufacturing of Automobile and Motor Vehicles.
Job Profile :
Interfacing with customers & suppliers to set up project liaising and follow through with CFT to monitor project timeline handling Design / Engineering Procedure / Product Quality Documentation.
Conducting project BOM cost analysis monitoring project time, alert Engineering Manager for any possible schedule-miss & take effective corrective actions.
Planning for launching of new products sourcing plastics mould & assembly products for new development programs.
Involved in Gauge & Fixture study PPAP Submission.
Updating the project program status to management team & customer APQP, PPAP documents verification and submit to customer.

Process Engineer
May 2003 - May 2006
Sanwa Plastic Industry Pte. Ltd
Job Profile :
Undertaking new projects providing technical training to Technicians.
Looking after the maintenance of insert mould and accessories, production trials details & drawings.
Providing support to connector’s assembly line & their vision systems.

Junior Engineer / Technical Assistant
June 1999 – May 2003
Pricol (Premier Instruments & Controls Ltd, Manufacturing of Automotive Instruments .
Job Profile :
Managing production activities handling activities pertaining to ISO, TPM, OEE, Special Injection Machine Training and Implementation implementation of Kaizen review of Customer Index Satisfaction & 8D issues.
Training and implementation of SMED (Single Minute Exchange Die) System Process.
Handling new mould trials and sample submission to customer for approval.
Liaising with Quality Team conducting analysis of FMEA, SPC, MSA, Cpk, Ppk, Gauge Study and DOE.

Injection Moulding Supervisor
Feb 1998 - May 1999
Mainetti (India) Pvt. Ltd.
Job Profile :
Supervising the production activities handling implementation of ISO 9001 Quality System ISO documentation training and implementation.
Monitoring the Injection Moulding Process.

Shift Supervisor Trainee
Nov 1997 - Jan 1998
Superfil Products Ltd
Company Profile :
Job Profile :
Managing the daily production activities conducting inspection of product quality & updating of production records.

Production Supervisor Trainee
Sept 1997 - Oct 1997
Poly Canns (Arun Canns) Pvt. Ltd
Company Profile :
Job Profile :
Handling production activities moulding process monitoring & improvement monitoring the Injection Moulding Process Parameters conducting daily audit

Future Goals

Seeking suitable assignments in Engineering Industry involved in New Product Development / Process Management / Manufacturing with a high growth oriented org. of repute, preferably in automotive industry

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