Ref. No. : CA - 4892 - (Purchase – with 30.8 years in Plastic Industry)

Education

First Class in B.E. Mechanical from Govt. B.D.T College of Engineering (Mysore University) in MAR-1993.

Computer Knowledge
Working Knowledge in SAP, MS Office

Skill Sets

Experience in quality system development related to ISO / TS 16949. Experience in PPAP, APQP, MSA & SPC activities.
Conversant with Machining, Fabrication & Plastic component & Painting Process.
Conversant with all precision measuring equipments.

Work Experience

Deputy Manager QE (Incoming Quality)
Oct -2006 to till date
Company Profile:
Manufacturer of Instrument Cluster, Oil pump, Fuel sensors, Speed Sensors & Temp. Sensors Major supplier to Tata Motors, Mahindra & Mahindra, BAL, & Piaggio Vehicles etc.
Job Profile
Monitor incoming material quality.
Monitor & evaluate supplier performance through Supplier Process & Product Audit
Supplier rating based on PPM Analysis, Initiate corrective action at supplier end based on line feedback & customer complaint to reduce in process & customer end rejection
Support development of new component at supplier end & PPAP documentation.
Periodic Quality Management System audit at supplier end.
New supplier evaluation & supplier up gradation
Major Achievements:
Implementation of 5S, QMS Development at supplier end.
Overall In coming RPPM reduction from above 5000 to 1000 PPM
Initiation & development of TS 16949 Documentation.

A.M - QA
From Sept 2002 to Sept- 2006
Worked with Mega Fibre Pvt Ltd, Pune
Company Profile:
Manufacturer of Automotive Plastic/FRP components such as a Interior Trims Painted/ Pigmented, Dashboard, Bumpers, Front show, Fender Engine Cover etc, by Vacuum forming process & FRP bodies, Front & Rear Bus faces. Mainly supplier to TATA MOTORS, VOLVO, M&M ACGL, BAJAJ AUTO LTD, PIAGGIO, IOCL, ALCATEL, etc.
Job Profile
Preparation Quality Plan, Process Control Plans & Process Flow diagrams & Work Instruction.
PPM Analysis, Root cause analysis & CAPA on customer complaints.
Co-ordination APQP, PPAP Activities with customer.
Development product tryout & approval at customer end.
Development of Jigs & Fixture, Inspection of mould & Tooling at all stages.
Implementation / Improvement of Quality system under ISO 9001:2000 as a Management representative. Preparation Monthly/Quarterly quality performance report for management.
Training of operators for improvement in quality.
Supplier audit & quality monitoring.
Periodic Product & Process audit.
Implementation of Improvement Techniques like KAIZEN, POKAYOKE. (Done project under guidance of Tata Motors)
Major Achievements:
Overall rejection at customer end reduced from 20000 PPM to 2000 PPM.
27 Out 30 parts rejection PPM below 200.
Implementation of Press Tools for productivity & quality improvement.
Development of self Inspection Culture through out organization by imparting continuous training.

Senior Engineer, Quality Control
Oct -1996 to Sept 2002
Worked with Poona Radiators & Oil coolers., PUNE. (QS-9000 Certified Co):
Organization: Manufacturer of Radiators & Oil-Coolers, Heat Exchangers, Intercoolers for Locomotives, Earth moving equipments, Gensets. Main clients are Cummins India Ltd., BEML, GE Transport Systems USA. Indian Railways.
Job Profile
Preparation of Process Control Plans, Process Flow Diagrams Work Instruction & Quality records.
Corrective & Preventive action on customer complaints,
Process & Product Audit at Vendors.
Monitoring calibration of Measuring equipment, Gauges, Jigs Fixtures, Templates & Tooling.
Conversant with LAYOUT Inspection, APQP, MSA, SPC & activities of QS 9000
Major Achievements:
Resolved all pending issues with GE (Customer for Intercooler) related to product quality by process & supplier improvement.
Development of special testing unit eg. Hot oil circulation unit, Vibration Test Bed for testing of Oil coolers & Radiators
Worked as MR for certification of ISO -9001 for Heat Transfer Technics (Sister Unit) .

Production Engineer
April 1994 to Oct 1996
Worked with The Jaws Manufacturing Co. Pune:
Company Profile:
Manufacturer of Hydraulic & Pneumatic Power chucks, Spares of all type of chucks, Plain plug gauges, Taper gauge & Calibration of all type of Instruments,. Design & Manufacturer of Jigs & Fixtures as per customer requirement.
Job Profile
Production planning, final assembly & Testing of power chucks & hydraulic cylinders.
Design & Development of Special Jaws, Jigs & Fixtures as per customer requirements.
Commissioning & tryout of power chucks system at customer end.
Calibration of gauges & instruments.
Major Achievements:
Development of Power chuck system for ACE CNC Machine, LMW, and TECHNOCRAFT etc.
Successfully developed Rotary Pneumatic & Hydraulic Operated Cylinder for Power Chucks.
Development of Special Jaws for number of Auto components for Po

Future Goals

To be part of professionally managed organization, where I can utilize my knowledge & sincere efforts to meet the requirement of challenging task-oriented environment.

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