• Gender: Male
• Age: 53
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  730000 /Annum
• Expected Gross Salary: INR  900000 /Annum
• Preferred Country: India
• Notice Period: 28  Days
• Preferred Location: Delhi / NCR, Anywhere in India
• Work Experience: 29.3 Year(s)

Education

B.E (Electronics), Bangalore University, Karnataka 1995
I.Sc. (Std. - 12th), B.I.H., Patna
I.C.S.E. (Std. - 10th), Don Bosco, I.C.S.E. Board, New Delhi

Skill Sets

Spare-Part Management
Global Sourcing
LCCS
Potential Vendor Development
Cost-Reduction Initiatives
Inventory Management
ERP System Implementation

Work Experience

Manager – Part Planning & Sourcing : Since April 2008
Deputy Manager – Part Planning & Sourcing : April 2005 - Mar 2008
Assistant Manager – Part Planning & Sourcing : April 2003 - March 2005
Company Profile: Leading manufacturer of optical media
Responsibilities:
Demand Planning & Forecasting for Spares, Consumables, Raw-materials & General Engineering items, ie, Electrical, Electronic, Mechanical, Plastic, Pneumatic & Instrumentation category parts.
Value Engineering / Import substitution / Global Sourcing / LCCS of various equipment/machine-parts.
Identify, assess and develop Cost-effective Vendor / Supplier base & Alternate sources for effective procurement of Spares, Consumables and Custom-built / Tailor-made parts.
Negotiating and managing relationships with Local, Regional and Global Suppliers.
Preparation of cost estimates, rate analysis, comparative and technical analysis.
Identifying areas with scope for Cost Reduction and Re-negotiation.
Liaison with suppliers on cost, quality, delivery performance and warranty policies.
Plan, prepare & implement procurement contracts, on a yearly basis.
VED classification and ABC analysis of materials and finalizing MOQ.
Prepare the annual budget for spares and control / track the expenditure, on an ongoing basis.
Freezing material specifications for procurement.
Releasing material requirement, monitor PR/PO and ensure timely availability of material, as per Plan.
Maintain co-ordination with users, and generate MIS on regular basis for the traceability of all requirements and future decision making.

Accomplishments:
Achieved an annual cost-saving of 20% through Global sourcing, Import substitution, LCCS, supply-chain optimization and lead-time reduction, as a Team Leader for Cost-Reduction Project for five years.
Spearheaded the implementation of RAMCO ERP System for increasing the efficiency of the resources.
Rationalized forecast items and updated global & local parameters to keep track of Demand-Supply chain.
Implemented KANBAN method to ensure smooth availability of spares and reduced procurement lot sizes.
Introduced effective methods for monitoring inventory accuracy and reduced inventory variance consistently to less than 1% annually.
Established partnerships with suppliers in Taiwan, China, Singapore and European countries.
Accredited with Green Belt for Six Sigma Projects in “First Time Right-Procurement’ and “Procurement Cost-Reduction”.

Engineer - Maintenance
From Apr 1999 - Mar 2003
Responsibilities :
Installation & Commissioning of Plant Machinery, for “Blank Optical Media” Project.
Supervising the team for establishing in-house Process Control & Engineering Facilities for maintaining the plant machinery.
Co-ordinate engineering changes & improvements involving equipment and/or processes with operations group, conducive to long range business plans.
Implementation of modern maintenance methods, ie., Proactive, Preventive, Routine, Conditional & Corrective Maintenance and FMEA Concepts to ensure higher availability of equipment at lower costs.
Responsible for effective planning, indenting & timely availability of Machine Spares & Consumables.

Accomplishments:
Accredited with “Appreciation Certificate by Management” for successfully undertaking the commissioning & smooth functioning of the Blank Optical Media Business plants (CDR/DVDR Project).
Successfully accomplished Erection and Commissioning of ‘Distress Asset’ Machines at GN Plant.
Conceptualized and implemented ‘MY LINE’ concept to enhance commitment to the machines, resulting in improvement of machine efficiency.
Introduced methods for Monitoring Machine Alarms, MTTR and MTBF.
Projects Undertaken:
Installation and commissioning of Production Machines in Pilot Plant, CDR, ROM & DVDR Plants.
Implementation of ISO 9001:2000, Kaizen and 5S activities for increasing the efficiency of the resources.

Engineer – Projects
From June 1998 - April 1999
Gemco Controls Ltd, Faridabad
Responsibilities:
Application engineering and support for technical proposal generation, for sales team.
Designing of Electrical Control Panels based on customer specifications.
Startup and commissioning of PLC, AC/DC Drives and Soft-starters with associated interfaces and controls.

Projects Undertaken:
Installation and commissioning of, Centrifuge Machine at Mawana Sugar Works, Mawana Centralized Control Room Production Monitoring System at Satia Paper Mills, Muktsar Cable Stranding Machine at IACL, Ghaziabad.
Also associated with...

Customer Support Engineer
From Jan 1997 - May 1998
Pyrotech Marketing & Projects Pvt. Ltd,

Customer Support Engineer
From Sep 1995 - Dec 1996
Simco Services Pvt Ltd, New Delhi

Future Goals

To Head the Material Management Function, where my experience and skills can directly impact the growth and productivity of the organization.