PGDBM (Marketing)From Narsee Monjee Institute Of Mgmt Studies, in 2012.
B.E (Mechanical) Regular From Pt. Ravi Shankar Shukla University, Raipur in 2006.
Higher Secondary From Chhattisgarh Board in 2002.
High School From M.P. Board in 2000.
Certified Green Belt in SKF Six Sigma, by completing project to reduce dirt level of Steel balls by 50% from existing level (2014).
Certified as ASNT NDT level 1 in Magnetic Particle Testing eddysonic pune .Certified as IMS Lead Auditor (which include ISO/TS 16949:2009, ISO14001:2004 & OHSAS18001:2007) by OMNEX (2012)
Summary
Mechanical engineering graduate from Pt. Ravi Shankar Shukla University, Raipur with 8 years working experience in automotive Supplier Quality.
Process exposure in Injection moulding, stamping, runbber molding. Cold forging, machining and coating process.
Strong knowledge on quality management, auditing, problem solving methodologyand problem solving tools
Experience in development of components in line with the requirements of PPAP
Six sigma green belts certified, project done.
Customer end exposure: PPAP submission & complaint handling.
Lead auditor for TS 16949, ISO 14001 & ISO 18001 from Omnex.
Assistant Manager
Since Apr 2012
Company Profile: Leading global supplier of rolling
bearing (DGBB, TRB , HUB, spherical roller) and seals.
Job Profile:
Receiving Inspection of direct components:
Direct Material – Cold & Hot Forged, turned & Heat Treated, Ground,components, Rubber and polyamide components, sintered component.
Monitoring receiving inspection lead time and optimise lead time
Developing and managing handbook of Receiving Inspection (SOP).
Defining inspection plan for component checking (with CFT).
Monitoring supplier rejection, deviation and complaint trend and driving activity for reducing it.
Managing supplier of direct material:
Supplier Part approval – PPAP Verification & approval, PPAP database updation.
Supplier approvals through QT3 audit.
Responsible for supplier APQP for the new develop product.
Responsible for making & publishing supplier quality report card.
Resolving day to day issues related to part quality, arrangement of containment action & root cause analysis following-up with Suppliers on corrective action;carried out corrective action verification audit at supplier end.
Run at rate audit at supplier end .
Monitoring of Supplier nonconformance through VCC database & updation of corrective action in to the database.
Periodic system & process audits at supplier end.
Participation in supplier evaluation & selection along with purchase team.
Monitoring process capability & Improve process capability for critical & significant parameter at supplier end.
Layout inspection plan of supplier parts as per plan.
Participation in CQI-9 audit of heat treatment furnaces along with metallurgist.
Participation in supplier capacity assessment along with purchase team.
Responsible to drive improvement project at supplier end based on the suppliers
performance.
Supported the Zero defect initiatives and developed suppliers to Green flow status.
Handling & approval of deviation request for supplier parts based on receivinginspection feedback.
Handling & approval of change request for supplier parts & submits the samplesto customer for approval before production.
Participation in vendor rating by giving nonconformance data of vendor to the purchase team for the QCDIM report.
Interact with department managers, vendors, engineering, sales associates, and buyers.
Working as the member of Cross Functional team for new product development.
Supporting for Localization Project and special process development:
Quality Assurance
July 2008 to March 2012
Company Profile: Leading global supplier of rolling
bearing and seals.
Job Profile:
Complaint investigation-
Customer complaint investigation.
Warranty analysis of field failure bearings.
PPAP submission & get customer approval.
Receiving Inspection :
Receiving inspection of Cold & Hot Forged, turned & Heat Treated, Ground.components, Rubber and polyamide components, sintered component.
Metrology :
Plan, coordinate and execute Measurement System Analysis (MSA).Plan, Coordinate and execute periodic Calibration of gauges, Equipments,Masters and Instruments
Graduate Engineer Trainee
Apr 2007 to June 2008
Company Name: SKF India Ltd
Job Profile:
All general purpose Vernier calipers, Micro meters ,dial gauges, Vernier depth,gauge, snap gauge,Height gauge.
Contour graph machine.Roughness tester (Form Taly Surf).
Profile projector.
Rockwell Hardness tester, Brinell Hardness tester, Portable Hardness tester.
Microscope for metallurgical defects.
Key Achievements
Localized plastic cages for Hub bearing which we used to import from Itly, GMBH & Spain (2014)
Development of MSBU plastic washers from 2 cavity to 10 cavities within specified timeline under given guidance.
Successfully changed the raw material in plastic cages based on applications.
Localization of magnetized seals (rubber seal)for hub bearing. (earlier : Itly to Mysoor)Reduced inspection time by using alternate measuring principle (from CMM to attribute gauge).
Six sigma green belt certification
Green belt project by implementing six sigma methodologies DMAIC
Project Title: To reduce consumption of anti-corit oil in shop floor by 30% from Current Consumption.
Duration of project: 6 month
Training attended
Core Tools: APQP, PPAP, PFMEA, SPC & MSA
Data Analysis: Control chart, Box and Whisker plot DOE.Problem Solving: 5 why, 8D, Cause and effect diagram & Pareto chart. Six Sigma green belt
Software: Excel, Word, Power point & Minitab.
Geometrical Design & Tolerances
Supplier quality management position with a manufacturing industry that will utilize my
product and process competence to meet derived quality targets through continuous
improvement
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