Ref. No. : CA - 30587 - (Quality - Extrusion – with 17.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing & Testing Technology from CIPET, Bhubaneswar, India.
Bachelor of Science (B.Sc.) from Berhampur University. Odisha, India.
10+2 Science, from Council of Higher Secondary Education, Odisha, India.
High School from Board of Secondary Education, Odisha, India.

Skill Sets

COMPUTER SKILLS
Completed CCA (Certificate in Computer Application) from Xavier Computer centre, Odisha, India.
Good knowledge working with Word, Excel, PowerPoint, Outlook, and Internet.

Work Experience

Manager QA and BRC Team Leader
From 2010 to Present.
Company profile- Manufacturer of containers & closures for dairy, pharmaceutical & food packaging

Job profile-
Establish, review and update Quality Manual, Quality Policies and Quality Objectives to
ensure Product Quality and Product safety.
Prepare all documents & update all records as per standard requirements of BRC and ISO.
Implement and Review HACCP system and keep it up to date consistently.
Establish, review and update company's quality procedures, standards and specifications
Manage production flow and quality control to ensure compliance with standards.
Provide training to all employees about GMP, GHP, Product Quality and safety rules.
Handling overall inspection of incoming materials, ensuring that they meet the standards and
Monitor the performance of suppliers.
Reduce the cost of poor quality by controlling the cost associated with internal failure & external failures.
Meeting with clients to understand and resolve their complaints as necessary.
Lead team to Perform Corrective and preventive action plans to address quality issues with
root cause analysis. Verify and ensure effectiveness of corrective actions.
Supervise team and monitor work flow to ensure efficiency and measure quality objectives.
Implement all policies and procedures to ensure consistency in product quality & product
safety.
Directing, leading and motivating workforce, imparting continuous improvement and
effectiveness.
Ensure calibration of all testing, measuring and monitoring Instruments.
Set the targets for team and timely review their performance against the defined targets

Key Responsibilities
Analyze Gap between existing QMS system and facility of organization.
Provide BRC Awareness training & ISO Training to all personnel as per requirement within
the organization.
Customize Documentation of ISO, BRC, HACCP, Quality Manual and various applicable
procedures.
Handle customer audits and certification audits of BRCGS & ISO standards.
Close the audit NCR.
Upgrade the existing system to get higher grade.
Plan, coordinate team & execute internal audits within the organization.
Supplier audit, evaluation, performance monitoring and development of supplier
Resolve customer complaints with RCA & CAPA and provide training to staff as necessary

Executive Quality Control
From 2008 - 2010.
Company profile- Manufacturer of plastic containers & closures for personal care, pharmaceutical & food packaging

Job profile-
Daily quality inspection of incoming material, in-process material & outgoing material
Prepare MIS reports on quality performance and reports to Quality Manager regularly.
Update inspection results and status of non-conformance materials on daily basis.
Clear all the nonconforming materials as per instruction & guideline of Sr. Manager.
Participate in the activities of internal audits and supplier audits.
Support to Quality Manager during customer audits and third party audits.

Junior shift Supervisor
From 2006 - 2007
Jaiswal Plastic Tubes Ltd.
Job profile-
Handling of workers and ensure smooth functioning of all work activities.
Supervise daily cleaning and housekeeping activities.
Ensure line clearance before new job set up.
Arrange all input materials (RM, PM and Process Aids) for production as per job card.
Prepare daily production and quality records.
Report to shift in-charge and assist him in all activities related to manpower, production,
quality and housekeeping.

COMPLETED TRAINING & CERTIFICATION COURSES
Lead Auditor Training ISO 9001:2015.
Internal Auditor Training on FSSC 22000.
Internal Auditor Training on BRC Packaging Standard Issue 5 and Issue 6.
Training on “Testing & Quality Evaluation of Packaging Materials” from IIP Mumbai.

AREA OF EXPERTISE
Specialist in auditing systems (ISO 9001:2015 Standard and BRC Packaging Standard)
Knowledge of Lean Manufacturing Practices (5’S, KAIZEN, JIT, OEE, and FMEA)
Working Knowledge of PDCA approach leading a team for continual improvement.
Good trainer for GMP, GHP, HACCP 5’S, ISO & BRCGS Packaging Standards.
Knowledge of 7 QC tools and its application.
Knowledge of Six Sigma ( 6s )
Knowledge of ERP System.
Knowledge of various testings like MFI, ECSR,Top load, Seal integrity, Peel integrity, Drop
Impact test, stack-able load test, burst strength, sealing test, etc).

Accomplished result driven QA Manager and QMS Team Leader with 14 years of experience in
plastic manufacturing industries, responsible for overall daily operations that include Staff
management, Planning, Process control, Process development, Waste-control, Quality assurance and
Customer service. Have rich working experience in manufacturing processes of Extrusion, Forming,
Moulding, Printing and Packaging. Expert in Quality Management System process audits like GMP,
GHP, HACCP, ISO standards and BRC standards. Working experience in operational excellence's
like 5’S, RCA, PDCA, KAIZEN, KANBAN, JIT, FMEA, OEE,7QC TOOLS. Also have good
knowledge in six-sigma approach

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