• Gender: Male
• Age: 43
• Designation: Manager QA and MR
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Bharuch
• Work Experience: 18.4 Year(s)

Education

Post Graduate Diploma in Plastics Processing & Testing Technology from CIPET,
Bhubaneswar, Odisha, India.
Bachelor of Science (B.Sc.) from Berhampur University. Odisha, India.
10+2 Science, from Council of Higher Secondary Education, Odisha, India.
High School from Board of Secondary Education, Odisha, India.

Skill Sets

Lead Auditor of ISO 9001:2015.
Internal Auditor of FSSC 22000 and BRC Packaging Standards • Training on “Testing & Quality Evaluation of Packaging Materials” from IIP Mumbai.
Completed CCA (Certificate in Computer Application) from Xavier Computer centre, Odisha, India

Work Experience

Manager QA and MR
From -Sept.2021 to Present
Company profile - Manufacturer of PE films for disposable hygiene products like Diapers & Sanitary Napkin

Job profile -
Managing the entire QA & QC activities, ensure quality at each stage of production i.e RM, in process, FG and Delivery.
Lead the Quality team to achieve all defined Quality KPIs
Maintain 5S, Safety and environment to a bench marking Standard at workplace.
Promote harmony and team work by motivation and participation
Provide training and develop skill of team members for continual improvement.
Oversee all product development procedures to identify deviations from quality standards.
Implementing and maintaining QMS that complies with GMP and ISO 9001:2015
Establish, review and update Quality Manual, SOPs, Quality Policies and Quality Objectives to ensure Product Quality and Product safety.
Ensure that the findings of audits are closed with corrective and preventive actions in time.
Reduce the cost of poor quality by controlling the cost associated with internal failure & external failures.
Ensure the change control system is followed.
Ensure calibration of all testing, measuring and monitoring Instruments. Approval of supplier of the materials as per the SOPs
Resolve customer complaints with RCA & CAPA.

Achievements
Successfully completed Certification audit for Integrated management system. Successfully completed Certification audit for GMP.
Achieved best 5S team award for QA Department.

Manager QA and BRC Team Leader
From -March 2010 to Sept.2021
Company profile - Manufacturer of containers & closures for dairy, pharmaceutical & food packaging

Job profile -
Establish, review and update Quality Manual, Quality Policies and Quality Objectives to
ensure Product Quality and Product safety.
Prepare all documents & update all records as per standard requirements of BRC and ISO. Implement and Review HACCP system and keep it up to date consistently.
Establish, review and update company's quality procedures, standards and specifications
Manage production flow and quality control to ensure compliance with standards.
Provide training to all employees about GMP, GHP, Product Quality and safety rules.
Verify overall inspection of incoming materials, ensuring that they meet the standards and
Monitor the performance of suppliers. Reduce the cost of poor quality by controlling the cost associated with internal failure & external failures.
Meeting with clients to understand and resolve their complaints as necessary.
Lead team to Perform Corrective and preventive action plans to address quality issues with root cause analysis. Verify and ensure effectiveness of corrective actions.
Supervise team and monitor work flow to ensure efficiency and measure quality objectives.
Implement all policies and procedures to ensure consistency in product quality & product safety.
Directing, leading and motivating workforce, imparting continuous improvement and effectiveness.
Ensure calibration of all testing, measuring and monitoring Instruments. Set the targets for team and timely review their performance against the defined targets.

Key Responsibilities
Analyze Gap between existing QMS system and facility of organization.
Provide BRC Awareness training & ISO Trainings to all personnel as per requirement within the organization.
Customize Documentation of ISO, BRC, HACCP, Quality Manual and various applicable procedures.
Handle customer audits and certification audits of BRCGS & ISO standards.
Upgrade the existing system to get higher grade.
Plan, coordinate team & execute internal audits within the organization.
Supplier audit, evaluation, performance monitoring and development of supplier
Resolve customer complaints with RCA & CAPA and provide training to staff as necessary.

Achievements
Successfully completed BRC Packaging Certification Audits with A grade.
Successfully implemented ISO 9001:2015 Quality Management System.
Successfully Implemented 5S and HACCP systems. Successfully Implemented ERP System (QC module).
Successfully reduced rejection up to 2% from 10% by standardizing process parameters at
optimum product quality in Printing & Sleeving process. We got appreciation certificates as a good supplier from ParagMilk, Britannia and HUL.

Executive Quality Control
2008 - 2010.
SSF Plastics Industries