Ref. No. : CA - 29193 - (Quality – with 37.1 years in Plastic Industry)

Education

Diploma Mechanical Engineer Gujarat Technical Board 1986 72.86%

Skill Sets

Micro Soft Office / Excel / Word / Power Point / Internet Surfacing / Email Communications.
Operating Systems like SAP / ERP.

Other Skill :
Judgment and decision making and co-ordinate with other departments.
Mathematics and problems solving / Active learning
Time management and operations monitoring / Troubleshooting

Work Experience

Manager QA & Management Representative
Since Apr 2018

Sr.Manager- QA & Management Representative
Apr 2017 to Apr 2018

Head QA & Management Representative
Mar 2012 to Mar 2017
Company Name : Dadra Industrial Area

Manager QC & Management Representative
01/01/2008 to 10/03/2012
Company Name : Modison Metals Ltd

Dy. Management Representative
Apr 2000 to Dec 2007
Company Name : Aunde Faze Three Autofab Ltd.

Assistant Manager Assembly
Jun 1987 to Mar 2000
Company Name : Pal Peugeot Ltd.

Job Profile :
Quality
To ensure the total product quality during Incoming, In process and Final Stage.
To resolve the customer complaint by suitable actions and monitor the effectiveness of actions.
Monitoring & controlling different manufacturing process as per control Plan & process sheet.
Maintaining records of all executed works on day to day basis.
To visit the supplier portal of customers and upload the corrective action for complaints reported.
To ensure the calibration of Monitoring and Measuring instruments and to perform Measuring System Analysis as per Standard.
To monitor the Internal rejection and take suitable action for reduction.
To monitor supplier rejection and follow up with supplier for necessary action.
To conduct the supplier audit for the development of the supplier as per organization requirements / to reduce the rejection at incoming stage
To make the monthly departmental performance report and submit to Top Management for review.
To plan and develop the subordinates for future responsibility and growth.
To leads a team of Engineers, Inspectors and Dy. Management Representative.

Management Representative :
To make the monthly performance report of all departments and submit to Management.
To organize Management Review Meeting as per agenda and maintain the review records.
To conduct the Internal Quality Audit as per schedule, keep the records of the audit and review the results during Management Review Meeting.
To facilitate and assist external audits including customer and certification body audit.
To facilitate and assist the third party / Government Inspection and to make documentation of the inspection.
To communicate the audit results to all concerns and monitor the implementation of corrective action.
To control the Quality / Environment / Occupational Health & Safety Management System documents.
To impart training on Quality Management System ISO 9001 : 2015 / TS 16949 : 2009.
To impart awareness training on PFC, FMEA, Control Plan, APQP, MSA , SPC , Problem Solving , 5 S etc.
To maintain effectiveness of the ISO 9001 : 2008 , ISO / TS 16949 : 2009 , EMS 14001 : 2015 & OHSAS 18001 : 2007 Management Systems in the organization.

Environment and Occupational Health & Safety:
To impart training on Environment Management System ISO 14001 : 2015 and Occupational Health and Safety Management System OHSAS 18001 : 2007.
To maintain the Legal Register required as per Environment and Occupation Health & Safety Management system.
To prepare and update the Environment Aspect – Impact register and Risk Assessment register as per Environment and Occupational Health & afety Management System.
To prepare the monthly report on Environment and Occupation Health & Safety and submit to Management for review.
To ensure the require records of Environment and Occupational Health & Safety management system.
To display Safety slogans at different location in plant..
To inculcate a feeling among the workmen and induce awareness for the safety to use helmets, safety shoes, hand gloves, Goggles, ear plugs / Air Suit etc.
To identify hazard and carry out Risk analysis, risk assessment & Job safety analysis
To ensure Corrective action on unsafe acts / conditions and reporting
To co-ordinate with client HSE (Health Safety Environment) representatives during inspection and approvals.
To ensure the implementation of safe operating procedure by operatives at Plant level.
To Analyze and to take suitable corrective & preventive action of safety related norms.
To Maintain TPM (Total Plant Maintenance) activities in plant.
To take continuous Follow up safety point of view with all relevant departments.

Audit / Inspection Faced:-
European customer audits as per TS-16949 guideline & implement as per their requirement.
ISO TS 16949 : 2009 / ISO 9001 : 2015 / ISO 14001 : 2015 / OHSAS 18001 : 2004 (Quality / Environment / Safety) Certification body audits and Internal audits.
Customers (domestic & international) audits as per their standards and implements the requirements to fulfill their standards.
Inspection of final Products by Customer authorized Third Part Inspection Agency.
Inspection of Final Products by Government Inspection Agency.

Production :
To plan and achieve the daily production of 118NE Petrol and 1.38D Diesel Engine Assembly & Testing.
To reduce the assembly rejection of engines by giving required training to the workmen.
To follow-up for material shortage with Production Planning and Stores depts.
To monitor the quality of engines on day to day and on monthly basis.
To coordinate with Research & Development dept. for implementation of new modification.
To follow-up with Methods and Purchase Depts. For required production tools & equipment.
To follow-up and coordinate with Purchase dept. for quality in supplier’s components.
To coordinate with Maintenance dept. for smooth and safe working of production equipment.

Achievements :
Reduce internal Body frame crack rejection from 1.00% to 0.38 % of production in 2019. (HEM Industries)
Reduce Customer complaint from 1.61% of Sales to 1.09%. for year 2018 – 2019. (HEM Industries)
Convert the packing material from Foam + Corrugated box to Thermopolis + Corrugated box from 63 to 132 frame motors in 2019. (HEM Industries)
Successfully implemented & certified EMS ISO 14001 : 2004 & OHSAS 18001 : 2007 within four months. (Vi-son Wires Pvt Ltd)
Reduced the cable assembly rejection from 5% to 1.18%. (Vi-son Wires Pvt Ltd)
Reduced customer complaints from 2.4% to 0.9% of Sales. (Vi-son Wires Pvt Ltd)
Reduce internal cost of poor quality from 2.62% to 1 % of sales. (Vi-son Wires Pvt Ltd)
Implement and certified EMS 14001: 2004 & OHSAS 18001 : 2007. (Modison Metal Ltd)
Convert the packing material from thermo Cole to Carton boxes both for domestic as well as export. Resulting the reduction in packing material cost by 10%. (Modison Metal Ltd)
Upgrade the QMS from QS9000 to ISO TS 16949 : 2002. ( Aunde Faze Three Autofab Ltd)
Reduce the rejection due to assembly defect from 20 % to 01 %. (Pal Peugeot Ltd)
Successfully launched Peugeot TUD – 5 Diesel Engine Assembly. (Pal Peugeot Ltd)
Successfully launched 1.38 D Diesel Engine Assembly in 118 NE Petrol Engine Assembly Line. (Pal Peugeot Ltd).

Training :
Training and certified for Lead Auditor for ISO 14001 : 2015 organized by TUV.
Training on IATF 16949 : 2016 organized by Galva Deco Parts Pvt Ltd.
Training on Internal Auditor for IATF 16949 : 2016 organized b TUV.
Training and certified for Internal Auditor for EHS Management System i.e (ISO 14001 : 2004 & OHSAS 18001 : 2007) organized by Vi-son Wires Pvt Ltd
Training and certified for Internal Auditor for Integrated Management System i.e (ISO 9001 : 2008 , ISO 14001 : 2004 & OHSAS 18001 : 2007) organized by Modison Metals Ltd.
Training on TS 16949 :2002 Awareness, Business Operating System (BOS) , Advanced Product Quality Planning, Measuring System Analysis and Internal Quality Auditor from M/s Omnex ,organized by Aunde Faze Three Autofab Ltd.
Training on Lead Auditor for ISO/TS 16949 : 2002 and get certified as a Lead Auditor from M/s Omnex.
Received training on ISO 9000 & Total Quality Management (TQM) organized by Premier Automobiles Ltd.
Training on Environmental Risk Assessments and Controlling Measures & Monitoring
Training on Risks Assessment & Controlling Measures for Occupational Health & Safety & Monitoring.
Training on Chemical Safety / Risk Controlling methods in Hot work permit to work systems
Training on SOPs of all operations & its preparation , all type of Chemicals & Solvents Handling and their safe storage.

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