Ref. No. : CA - 33048 - (Quality - Extrusion – with 12.7 years in Plastic Industry)

Education

Bachelor Of Technology In Mechanical Engineering From Karnataka University, Mysore. 2015 - 2017
Diploma In Mechanical Engineering - From University Of Mumbai (Msbte) 2009 - 2012

Skill Sets

ISo 9001:2015 Qms Lead Auditor Program- Certified By Cqi & Irca Germany From Tuv Nord Pune
Ims Internal Auditor Program Iso 9001:2015,ems 14001:2015,ohas 45001:2018- From Diss Qatar
Quality Management System & Control Quality.
Certification Master’s Degree In Engineering Designing (Cad Cam) - (Autocad, Solid Works,
Catia V5, Pro-e, Unigraphics Nx 8.0) From Ism Cad Center Goa, India.
Lean Six Sigma Green Belt Training And Certification (Bko Accredited)
Lean Six Sigma Black Belt Training And Certification (Bko Accredited)

Health & Safety Training Courses
Fire Prevention & Fire Fighter, From Tuv Sud Middle East, Doha, Qatar. Jan 2020
First Aid & Cpr, From Enertech Doha Qatar. Jan 2020
Qatar Petroleum Safety Training Certification, From Enertech Doha Qatar. July 2021
Qatar Petroleum Confined Space Safety Training Certification, From Enertech Doha Qatar.

It Skill
Ms Office-microsoft Word, Power Point And Excel.
Sap Software -System Application & Products In Data Proc

Work Experience

Manager Qa-qc
From -07 April 2022 To Present
Company Profile - One Of The Leading Global Players In The Rapidly Growing Polymer Industries Manufacturing Facilities Catering To Needs Of Various Products Such As A, Extrusion,injection Moulding, Blow Moulding, , Grp, Hdpe, Pvc,sheet Metal Moulding, Automobile Products, Defense Product Etc

Job Profile
Responsible To Ensure Effective Implementation Of Quality Management System Iso
9001:2015 In The Organization.
Preparing Qap (Quality Assurance Plan) According To Customer Requirement And Astmd,
Nema Fg-1, Is(indian Standard),api & Bs Standard.
Attending Design Review Meeting & Contract Review Meeting, Giving Approval For Qap & Drawings.
Preparing Sop,wi & Various Iso Documentation.
Responsible To Conduct To Conduct Awareness/training Program For Production & Quality Control Team Members On Quality, Organization Goals, Vision, Mission Etc.
Organize And Coordinate The Third-party Inspections And Prepare The Required Documents In Order To Ensure On Time Deliveries.
Handling Man Power Of Qa & Qc Department. Handling Sap Software For Inventory Management.
Prepare Monthly Defect Analysis Reports And Corrective/preventive Action Plan And Follow Up For Effectiveness Of Implemented Action.
Responsible For Ensuring That All Testing & Measuring Equipment's Are Calibrated In Accordance To The Latest Norms And Requirement So As To Assure Quality. Send Instrument For Calibration To Nabl Accredited Lab.
Preparing Monthly Presentation Of Plant For Monthly Corporate Meetings.
Responsible For New Product Development.
Arrange Type Test Sample To Be Send For External Laboratory And Maintain The Certificate.
Preparing Analysis With Help Of Fmea, 8d & 7qc Tools.
Implement Six Sigma, Process Improvement & Cost Saving Project.
Discuss With Client/consultant On Quality Related Issues Either Prior To The Contract Award Or After In Coordination With The Sales Team, Investigate Customer Complaint, Implement/ensure
Proper Corrective And Preventive Action.
Responsible To Arrange & Conduct Internal Audit Of Qms, Ems & Ohas And Submit Report To The Management For Review As Well As Conduct Process Audit, Product Audit & System Audit In Accordance With International Standard Like Iso & American Standards Also Ensure That The Production Process Comply Specified Norms.
Responsible For On Point Contact Of Customer Audit, Third Party, Compliance Audit & Certification Body Audit.
Performing On Supplier Audit & Follow Up For Corrective Action Of Supplier Quality Issues Regarding Incoming Raw Material

Qms And Audit:
To Ensure Effective Implementation Of Quality Management System (Iso 9001:2015)
Conducting Internal Audit Of Various Department And Submit Report To The Management For Review.
Conduct Process Audit, Product Audit & System Audit In Accordance With International Standard Iso, Astmd, Bsen, Awwa, Api, Asme, Bsi, Ashghal
On Point Contact For Customer Audit, Internal Audit, Third Party/certification Body Audit.
Performing On Supplier Audit For Inspection Raw Material & Prepare Root Cause Analysis & Verification Of Corrective Action Of Supplier Quality Issues Regarding Raw Material.
Preparing And Maintaining Document As Per Iso 9001 & Bsen Standard.
Participate In Qhse Audits, Incident Reporting And Review Of Qhse Performances As Required.

Sr. Qa Qc Supervisor
From -Oct 2016 To Jan 2022
Company Profile - Is A Global Leader Of Composite & Polymer Industry, Anti-corrosive Fiberglass Pipes, Hdpe, Pvc Pipes & Fittings System(injection Moulding)

Job Profile -
Responsible To Ensure Effective Implementation Of Quality Management System Iso 9001:2015 In The
Organization.
Responsible To Arrange & Conduct Internal Audit Of Qms, Ems & Ohas And Submit Report To The Management For Review As Well As Conduct Process Audit, Product Audit & System Audit In Accordance With International Standard Like Iso, American And British Standards Also Ensure That The Production Process Comply Specified Norms.
Responsible For On Point Contact Of Customer Audit, Third Party, Compliance Audit & Certification Body Audit.
Performing On Supplier Audit & Follow Up For Corrective Action Of Supplier Quality Issues Regarding Incoming Raw Material. Arrange & Conduct Management Review Meetings.
Responsible For Preparing Technical Specifications Including Inspection & Test Plan (Itp), Contract Quality
Plan (Cqp), Project Documentations, Manufacturing Record Book(mrb), And Team Meetings For Reviewing Daily Progress Of The Quality In The Production
Ensure All Quality Documentation Is Maintained In Accordance With Iso 9001 & Relevant International & Local
Standards And Ensure Compliance To Requirements.
Organize And Maintain Company Products Qualification Process, Various International Accreditation Approvals Like Bsi-kitemark, Factory Mutual (Fm), Ashghal, Astm, Api Standards, Metro logy And Quality Organization,
Water Regulations Advisory Scheme (Wras) Etc. And To Update The National And International Standards In
Use Within The Company.
Co-ordination With The Client And Tpi For Inspection Purposes And Notify Them For Inspection Related Activities.resolve And Take Immediate Actions If Any Deficiency Or Deviation Reported By The Inspection
Authorities. Ensure Continuous Update To The Company Product Qualifications Test & Survival Test In Line With
Local/international Product Standards.
Conduct Root Cause Analysis(rca) For Of Non Confirming Material At Various Stages Receipt, In-process, Dispatch,
Customer Complaint And Monitor Corrective Action Implementation And Effectiveness Of The Same.
Prepare Monthly Defect Analysis Reports And Corrective/preventive Action Plan.
Responsible For Ensuring That All Testing & Measuring Equipments Are Calibrated In Accordance To The Latest
Norms And Requirement So As To Assure Quality. Send Instrument For Calibration To Nabl & Anab Accredited Lab.
Responsible To Conduct To Conduct Awareness/training Program For Production & Quality Control Team Members
On Quality, Organization Goals, Vision, Mission Etc.
Organize And Coordinate The Third-party Inspections And Prepare The Required Documents In Order To Ensure On Time Deliveries.
Preparing Monthly/quarterly Defect Analysis, Preparing Capa And Follow Up For Effectiveness Of Implemented
Action.
Preparing Analysis With Help Of Fmea, 8d & 7qc Tools.
Implement Six Sigma, Process Improvement & Cost Saving Project.
Discuss With Client/consultant On Quality Related Issues Either Prior To The Contract Award Or After In Coordination With The Sales Team, Investigate Customer Complaint, Implement/ensure Proper Corrective And
Preventive Action.
Preparing Vendor Performance Matrix Yearly And Sharing To The Management & Material Approval Department.
Preparing Quality Objectives & Ensure That Department Objective Meet The Target At Year End.
Ensure The Resource Requirements Of The Qc Department Are Meet, Qc Documentation And Records Are
Maintained And Stored Safely In Order For The Smooth Performance.
Maintains Full Traceability Records Of All Raw Materials, And Finished Goods In Order To Ensure Compliance To The Company's Quality Standards And Requirements.
Responsible For The Preparation, Control And Issuance Of All Quality Control Manuals And Procedures In A Timely Manner.
Leader For Improvement Area Identification And Implementation Of 5s, Poka-yoke, Kaizen.
Participate In Qhse Audits, Incident Reporting And Review Of Qhse Performances As Required.
Ensure That All Relevant Safety, Quality And Environmental Procedures, Instructions And Controls Are Adhered To So That The Safety Of Employees, Quality Of Products/services And Environmental Compliance Can Be Guaranteed.
Providing Training Through Presentation To The Production & Qc Employees On Qc Tools, Kaizens, Improvements,
Share And Learn Session, Know Your Area Etc.

Calibration:
In-house Calibration Of Measuring & Testing Equipment's Like Dial Thickness Gauge, Vernier Caliper, Inside &
Outside Micrometer, Hardness Tester, Pressure Gauge, Pressure Transducer, Weighing Balance, Analytical
Weighing Balance, Brookfield Viscometer, Abbe Refractory, Mettler Dsc, Oven, Muffle Furnace, Stop
Watch, Sound Level Meter, Thermometer Etc. And Monitor Calibration Of The Same At External Nabl Accredited
Lab

Notable Achievements:
Successfully Prepared Company Quality Manual, Procedures And Implemented The Qms, Ems And H & S
Throughout The Company And Ensure The Proper Adherence Of The Same At All Time.
Played A Key Role During The Certification Assessment Auditing Of Qms Iso 9001:2015, Ems Iso 14001:2015 And Ohsas 45001:2018 Certifications For The Company, Which Was Audited And Awarded By Bureau Veritas Qatar.
Successful In Preparing And Achieving Various Accreditation For Company Products Wras, Kitemark & Fm
Received 2 Individual Promotion Award In 2018 & 2020.
Successfully Completed Challenge Project Like Qatar Petroleum, L & T, Samsung, Qatar Gas, Ras Gas Etc.
Received Excellence Performance Award In Qa Qc In 2020.

Qa & Process Improvement Engineer (Engineering Dept.)
Jan 2016 To Oct 2016
Lupin Ltd. Goa India

Job Profile -
Responsible For Qa & Process Improvement In Engineering Department. Carried Out Analysis On Failure And Find Out Root Cause And Take Corrective Action As Well As Preventive Action To
Eliminate The Cause Of Failure.
Preparing Analysis Report On Breakdowns & Failure With Help Of 7 Qc Tool ,8d & Pf mea.
Preparing Presentation For Monthly Improvements And Cost Saving Projects.
Recording Engineering Jobs In Sap And Preparation Of Service Purchase Orders.
Planning & Implementation Of Preventive, Corrective & Shutdown Maintenance To Increase Plant Availability & Reliability.
Focus In Process Improvement With Using Various Types Of Improvement Tools. Implementation Of Energy Saving Practices & Projects In Plants

Trainings Attended:
Udhbhav Technical Training Programs At Lupin Research Park Lonavala, Pune.
Plc & Automation Seminar Of Mitsubishi Japan At Panjim Goa.
Drive Quality Culture Training.

Notable Achievements:
Successfully Completed Installation Of New Japan Plant. Quality Culture Award..

Qa Qc Engineer
From - May 2012 To Dec 2015
Essel Propack Ltd.

Job Profile -
Carry Out In-process And Final Inspection For Fg Material & Prepare Release Document And Invoice.
To Conduct Destructive & Nondestructive Test On Product Items As Per Sampling Plan.
Carry Out Incoming Raw Material Testing As Per Frequency Before Issuing To Production And Maintain Relevant Document. Raise Nc Against Out Of Specification Material And Give Feedback To Suppliers.
Carry Out Qualification Of Machine, Monthly Machine Audit And Weekly Process Audit.
Implement Harmonized Manufacturing Policies & Good Manufacturing Practices In Qc-qa &
Production Section.
To Meet Qa/qc Section Objectives Discuss & Agreed With Hod At The Year Beginning.
Implement Improvement Programs Across The Plant With Help Of All Departments. Witness The Production Processes And Ensure That The Relevant Approved Raw Material Calculation And
Machine Set Ups Are Followed To Meet The Customer Requirements.
Handle Internal, External, Third Party, Client Audit To Enhance Customer Satisfaction.
Arrange Training To Staff And Workmen Pertaining To On Job & Related Training. Preparing Defect & Failure Analysis Report With Help Of 7 Qc Tool, 8d Quality Tools.
Review Of Customer Complaints Both Internal & External And Prepare Capa And Follow Up For Effectiveness Of Capa.
Maintain All Records/ Documents In Updated Condition As Per Iso 9001:2008 Standard & Relevant Industry Standard.
To Carry Out Annual Calibration Activity Along With Calibration Party & Maintain Instrument Calibration
Master List, Coordinate With External Calibration Laboratory.
To Conduction Process Audits As Per Schedule And Get The Capa Implemented.
To Communicate And Visit Customers For Quality Related Issues Understand Customers Pain Area & Customer Voice.
Prepare Gantt Chart For The Schedule Of Qa Qc Activity Based On Priority.
To Enter Data On Sap And Issue Coa According To Invoice Released By Dispatch Department.
Implement Kaizen, Poke Yoke & 5s In Qc And Production Department
Conduct Training For Shop Floor Employees Regarding Gmp, Hmp, Quality Issue, Brain Storming, 5s, Kaizens, Pokes Yoke
Participate In Qhse Audits, Incident Reporting And Review Of Qhse Performances As Required As Part Of Active
Member Of Safety Committee.

Calibration:
Vernier Caliper, Inside Micrometer, Vernier Height Gauge, Pocket Compactor, Metal Mandrel Gauge, Cylindrical Ring
Gauge, Measuring Scale. Etc.

Qms And Audit:
To Ensure Effective Implementation Of Quality Management System (Iso 9001:2008)
Conduct Process Audit In Accordance With International Standard Iso Specifications Also Ensure That The Production Processes Comply Specified Norms.
On Point Contact For Customer Audit, Internal Audit, Third Party/certification Body Audit.
Performing On Supplier Audit For Inspection Raw Material & Prepare Root Cause Analysis & Verification Of Corrective Action Of Supplier Quality Issues Regarding Raw Material.
Participate In Qhse Audits, Incident Reporting And Review Of Qhse Performances As Required

Training Attended:
5s Implementation.
Six Sigma, 7qc Tools, 8d Analysis, Fmea, Why Why Analysis, Brain Storming, Fish Bone Analysis & Kaizen Training Inside The Organization.
Gmp (Good Manufacturing Practices) & Hmp (Harmonized Manufacturing Policy).
Yantrashala Technical Training (Gujarat India)
Attended Annually Trainings On Firefighters As Work Place Safety Programs.


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