Ref. No. : CA - 30118 - (Quality - Injection Moulding – with 28.6 years in Plastic Industry)

Education

DME in 1995 with 1st div. from M.G. Polytechnic, Hathras, U.P
Graduate (BSc PCM) 1st div in 1992 from Saraswati Degree Collage, Hathras, U.P

Skill Sets

Key Skills:
Problem solving tools, QC Tools, Quality Circle, APQP, FMEA, PPAP, MSA & SPC , IATF16949:2016, OHSAS 18001:2007, ISO14001:2015, ISO9001:2015, QCDDMSES, TPM, and Kaizen.
Knowledge of Injection Molding process, Assembly process , Junction Box assembly ( PCB ) , Press stamping operations, Painting Operations , Cold rolling Machining Process. Crimping, Wire Extrusion, Bunching, Tinning, Twisting & Wiring Harness Assembly etc..

Windows, Ms –office (Excel, word, PowerPoint), ER( empro , Finsys )

Work Experience

Manager QA , NPD & MR
From1st Dec.2020 to Till date
Company profile- manufacturing injection molding parts and Sub Assembly of Plastic Parts.

Job profile-
Overall Quality Management System and implementation of IATF 16949:20016 , ISO 14001:2015
Vendor Audit , Vendor Selection & up-gradation of Vendor
Closer of Issues related to vendor part quality .
Daily Work Management at Vendor Location in manufacturing Quality through adherence to process inspection plan , red bin activity & poka yoke
Periodic re-validation of running models for 4M control at supplier end.
Supplier CAPA against quality issue ensure .
VSA ( MSIL ) audit
Handling customer complaint, taking corrective & preventive action through 8D problem solving, 5 why analysis.
Analysis of Internal concerns & taking corrective & preventive action through 8D problem solving, 5 why analysis , Pareto analysis etc..
Dealing with Certifying Body
Imparting trainings on different topics like QMS, EHS, SPC, QC tools etc.
To ensure calibration of all instruments and gauges used in the organization.
Supplier audit and up-gradation.
Achieve maximum possible scores in the Vendors Audits conducted by the customer
New Product development .
Assist during Customer visit and present the importance attached to quality implementation plan by the organization.
To organize the C.F.T meeting and monitors their activities.
Implementing Good Practices of work and ensure the Quality.
We have Successfully Qualified the ROKI MINDA Supplier Selection Audit as per  MACE/SMG VSA - 19 Points audit sheet Score Achieved - 62 % ( Green ) May.2021.
DOZO Room & Lab Prepared.

Manager QA
From 20nd May.19 to 28 Nov.2020
Company profile- Catering to Appliances, Consumer Electronics, Power Electronics and Automobile Sectors.
Our Major Customers are FIEM , SCHNIDER , HAVELLS , LUMINIOUS , KENT , EXIDE , NIDEC , Elematec etc.

Job profile-
Overall Quality Management System and implementation of IATF 16949:20016, ISO9001:2015 , ISO 14001:2015 & OHSAS18001:2007
Handling customer complaint, taking corrective & preventive action through 8D problem solving, 5 why analysis.
Analysis of Internal concerns & taking corrective & preventive action through 8D problem solving, 5 why analysis , Pareto analysis etc..
Dealing with Certifying Body
Leading team of 25 people in Two plant.
Imparting trainings on different topics like QMS, EHS, SPC, QC tools etc.
To ensure calibration of all instruments and gauges used in the organization.
Supplier audit and up-gradation.
Achieve maximum possible scores in the Vendors Audits conducted by the customer
To support RND related to new parts
Assist during Customer visit and present the importance attached to quality implementation plan by the organization.
To organize the C.F.T meeting and monitors their activities.
Implementing Good Practices of work and ensure the Quality.

G.N. Enterprises Noida: 16th Jan.2018 to 18th May.19 as a Manager QA .
G.N is manufacturing Injection mould & its parts. Our major customers are Motherson&Uni-product . G.N Enterprises is certified for ISO9001:2015.

RESPONSIBILITY FOR QUALITY & SYSTEM
Overall Quality Management System and implementation of ISO9001:2015
New product development
Conducting Product audit, Process audit & CAPA audit
Preparation of quality plans for in process and final inspection stage and reviewing their implementation at defined intervals.
Internal concerns, External concerns, PPM Analysis
Dealing with Certifying Body for ISO9001:2015
Leading team of 10 people.
Handling customer complaint, taking corrective & preventive action through 8D problem solving, 5 why analysis.
Supplier audit and up-gradation.

Motherson : 12th June 1998 to 15th Jan.2018 as Dy. Manager QA , MR , SQA
MOTHERSON AUTOMOTIVE TECH & ENGG (MATE) as a Dy.Manager QA
Overall Quality Management System maintenance and implementation for IATF16949:2016 , ISO 14001:2015, OHSAS 18001:2007, ISO 9001:2015.
Vendor Audit , Vendor Selection & up-gradation of Vendor
Closer of Issues related to vendor part quality .
Daily Work Management at Vendor Location in manufacturing Quality through adherence to process inspection plan , red bin activity & poka yoke
Periodic re-validation of running models for 4M control at supplier end.
Supplier CAPA against quality issue ensure .
VSA ( MSIL ) audit & achieved 84 % score
Looking after QA function & leading the team .
Internal Audits for Quality System for IMS IATF16949:2016 , ISO 14001:2015, OHSAS 18001:2007, ISO 9001:2015.
Imparting trainings on different topics like QMS, EMS, OHSAS, 7QC tools, SPC , Quality Circle etc.
New product development. Participate in APQP Meeting& Meet Customer agreed timing plan development
Dealing with certification body BSI, TUV SUD, BVQI for for IATF16949:2016 , ISO 14001:2015, OHSAS 18001:2007, ISO 9001:2015.
Co-ordinator for leading Quality Circles in the organization.
Co-ordinator for leading QCDDMSES activities in the organization
Leading TPM activity in organization & implemented JH, KK, QM, PM Pillar.
Handling Customer complaints, Line Call, GCA taking corrective & preventive action through 8D problem solving, 5 why analysis, 7QC tools & coordinate with Customers on line rejection & Warranty issue. CAPA implementation, review & monitor.

M/s Dwarkanath Steel Strip LTD June 1996~June 1998 as Jr. Engineer Q.C
Manufacturer of Cold rolled Annealed, Hardened, Tempered & Polished high carbon steel
Job Profile:
IN - PROCESS & FINAL QUALITY CONTROL
1.Worked as Shift In charge leading team of 3 inspectors.
2.Analysis of Line rejection on daily basis and taking corrective and preventive actions
3.In process & final inspection Quality
4.Disposal of non- conforming products.

TRAINING ATTENDED
3 days for IQA for IATF 16949:2016 by Omnex in Sept.2017
3 days on IMS (ISO/TS 16949:2009, ISO9001:2008, ISO14001:2004, OHSAS18001:2007) For Internal Auditor by QPMC in Dec.11
1-day on LEGAL Requirement related to ISO14001:2004, OHSAS18001:2008 by QPMC in Dec.11
1-day on APQP, PPAP by Abyss management in Feb.12
1-day on MSA by Abyss Management in Feb.12
2 days on Data Analysis for decision making by Abyss management constancy in Aug 2010
2-days on Process FMEA by Abyss management consultancy in June 2010
2-day on Internal Auditing for ISO / TS 16949:2009 in Jul 2010
1-day on Excel & Power point Usage and Application in Jul 2010
02-day on Internal Auditing on ISO 14001:2004 and OHSAS 18001:2007 by Abyss management consultancy in Dec 2009
In house Training on SPC, Stress Management, Vendor development, Plastic processing technology
Attended training from 3E – Management for quality circle

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