Ref. No. : CA - 25007 - (Quality - Injection Moulding – with 10.6 years in Plastic Industry)

Education

B.Tech (Polymer Technology) From Amravati in 2015

Diploma (Plastic Engg) From MSBTE in 2011 with 69.12%

S.S.C. From MSBSSC in 2008 with 81.69%

Skill Sets

Relationship With Customer
Weight analysis
Attend customer complaint

IT SKILLS
Conversant with MS Excel, Word, PPT, ERP, SAP & Internet Applications.

KEY MANAGEMENT SKILLS AND TECHNICAL SKILL AREAS
Quality tools and Problem solving tools
Advanced product quality planning
FMEA, MSA, SPC.
ISO 9001-2015
Kaizen and Poka-yoke
Process improvement and cost saving
EMS and OHSAS
Field failure analysi

Work Experience

Assistant Manager QA
Since Dec 2014 to till date
Company Profile: Company having Injection moulding machines to produce paint filling containers which supplies to Asian Paints, Kansai Nerolac.

Job Profile:
Attend customer complaint
Inspection of incoming material such as RM, master-batch, packing material.
Building relationship with customer
Printing inspection & FPA, predispatch inspection
Rejection & defect analysis
Testing of product such as drop test, load test, stack-ability test
Reports like MIS, COPQ, Weight analysis, Vendor rating
Implement 5's in the plant

Quality Engineer –
Since May 2014 to November 2014
Company profile- flexible packaging manufacturing company supplying to various food manufacturing customers.

Lumax industries - Chakan, Pune.
Trainee Engineer – April 2011 to September 2011
Lumax Industries is a supplier of automotive parts to customers like TATA, M&M, Maruti Suzuki, Toyota etc.

EXPERIENCE INCLUDE :-
QMS – QUALITY MANAGEMENT SYSTEM
Establishing, implementing & maintaining QMS as per ISO – 9001-2015
Develop the Quality Management System, updating procedures and train team members wherever required.
Implementing system, processes to facilitate smooth functioning of overall operations.
Conducting Internal Audit – System Audit & Product Audit and closure of audit findings.
Internal coordination on the document / implementation maintenance of QMS
Monitor all corrective and preventive actions for audit non-conformance.
Monitor on going progress and performance of department objective.
Ensure that quality standards and procedures are met and aligned with legislation and customer specification.

Customer Quality
Responsible for customer complaints analysis and interacting with customer to explain the failure analysis.
Coordination in Root cause analysis of internal production line failures.
Interacting with customer for Corrective and preventive action.
Coordinate and Interact with Development team to reduce the failure.
Audit the product and process from customer perspective.
Responsible for various customer audits & submission of Action plan.
Interaction with different supplier for failure analysis report for components.
Customer visits to address, understand and participate in solving the customer concerns / complaints.

PROCESS QUALITY
Responsible for all Activities related to Quality on manufacturing line.
Preparation of Product – Quality Plans as per Drawing & Customer Requirement/Standards.
Review and update CP (Control plan) & PFMEA (Process failure mode effective analysis).
Conducting Process Audit as per control plan and closure of non-conformities.
Making in-house defect corrective and preventive action plan.
Monthly review of the Top worst defect on the basis of rejection data by Pareto analysis.
Quality review meeting with management.
Conducting process audit & product audit as per plan.
Conducting layout inspection as per plan & whenever required.
Complete responsibility for incoming, in process, final & QA process activities.
Responsible for defects analysis and counter measures to facilitate quality improvements through application of 7QC tools, Poka yoke , Kaizen & 5’S
To ensure the defect free final product from final inspection.
Actively lead the reduction of Cost of poor Quality and in-house rejection.

NEW PRODUCT DEVELOPMENT
Ensure the Quality of new products and per development team.
Facilitating new product development initiative with key focus on Quality, Cost & Delivery.
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall operations. Analysing various processes / applications and recommending process modifications to enhance operational efficiency.
Coordinating with development team for New product development including requirement analysis, finalizing specifications.
Visit customer for FTR study & understand other critical requirements.
Coordinating with NPD and customer for Trial lots, Master samples.
Team member for packaging trials & validation for packaging sign off with customer.
Coordinating for various QA documents required during trials of new products.

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