Ref. No. : CA - 6754 - (Quality - Resin, Compounds, Masterbatch – with 29.9 years in Plastic Industry)

Education

Polymers Plastics Testing & Conversion Technology From CIPET 1997-1998
In Chennai.
Bachelor of Science (Chemistry) From Manonmaniam Sundaranar University
1992 - 1995 In Nagercoil.

Skill Sets

Proven history of successful management and production quality control. Expert at streamlining operations, increasing efficiency, and improving overall product quality

Work Experience

Manager QA / QC
From April 2008 – May 2009
Prabhat Elastomers Pvt Ltd at Gujarat : Manufacturers Of Compounded Thermoplastic Olefins & Thermoplastic Elastomeric Products.
Job Profile:
Responsible for support in the PQCP ( pro quality control plan and procedures), review specifications and address all processes in the functions.
Conduct quality audits at site from time to time
Review internal and external audits and co ordinate with respective departments to address their concerns.
Responsible for reviewing the inspection test planning, ensuring the third party is carrying out the inspection in line with requirements.
Collect key information on quality adherence of key processes, track efficiencies of these processes and report them to Head QA/QC
Develop a system of document control for quality systems across the organization.
Review the overall impact of the implementation of quality systems and adherence to Quality Systems (as per ISO) within the Department.
Identify areas of concerns and initiate prompt remedial actions.
Meeting with customers and support Regional Head.
Responsible for all levels of quality control/quality assurance.
Monitored chemical and physical test procedures and results.
Identified, developed and secured alternate raw materials.
Worked closely with the production and Maintenance departments.

Manager Quality Systems
May 2005 – Mar 2008
Zion Insulation & Packaging
(Manufacturers Of Self Adhesive Foams And Moulded PU Foam Parts)
Direct bonding of Adhesive (Surface to surface)
Attained Desired degree of adhesion to substrates
Single & Double sided Adhesive Tapes
Desired Adhesive strength based on application
Laminated material with Foam substrates (With or Without adhesive)
Custom build adhesives and adhesive materials based on customer requirements
Consultants &Suppliers for packaging & Vibration resistant materials
Additives selection & mixing at our site to improve bonding strength & curing time
All process machineries designed &made by us
No AC/DC Motors used in process machineries (Hand operated)
Implemented Quality policies and procedures as per QS 9000 plan
Introduced in TQM & TPM procedures
Authorising Supplier Quality Audit Reports
Introduced SQC Audit & FMEA

Manager (R&D, Quality Functions & Production)
Jun 2003 - May 2005
Pushkar Insulation & Packaging Pvt Ltd at Chennai
(Manufacturers Of Self Adhesive Foams And Moulded PU Foam Parts)
Managed 30 employees, 6 Shift supervisors & 3 Shift in charges
Localized the imported Korean Pu Moulding (regenerated ) in Pushkar
First Indian company to make this product (Scrap moulding)
First SSI unit Registered as Vendor To Hyundai Motors India Ltd - Chennai * Nil Rejections for the past four months
All process machineries assembled at our site
Got Approval From Toyota Motors & Ford Motors
Got Approval from the vendors of sub- assembly manufacturers of automobile sector.
Established a testing lab as per customer specification
Localising all kinds of imported foams &foam mouldings
Introduced Xlpe IN side linings for aluminum & glass frames
Replaced double sided adhesive tapes with our own Hand Coating Technique
Made Pushkar as a Renowned Name in all kinds of foams, self adhesive foams tapes and Foam moulding
Authorising Supplier Quality Audit Reports
INtroduced SQC Audit
Introduced 5S concept & FMEA
Improved the production Efficiency by the same team
Introduced Un-Skilled employees training center to reduce cost to the company
Introduced Team leaders & Shift leaders to avoid rejection and to increase productivity
Introduced ideological club to solve problems.

Engineer SQA & Functional Testings
From March 2001 - July 2003
BTR Motherson Automotive Ltd at Chennai
(Manufacturers Of Injection Moulded Parts To Ford, Hyundai & Toyota)
Implemented Quality systems in QA area
Performed functional testings as per customer specification
Submitted AOI (Agreement of inspection)to the customers as per QS 9000 Plan
Prepared lab quality standards
Attended customer complaints and take corrective & preventive action
Prepared monthly reports (customer rejections & quality rating)
Performed receiving inspections & update records
Prepared supplier quality rating
Authorising Daily production Report & weekly machine maintenance report
Other responsibilities assigned from time to time.

QC Officer ( Test & Production)
Jan 1999 – Feb 2001
Zylog Plast Alloys Pvt Ltd At Nashik
(Manufacturers Of Compounded Thermoplastic Olefins & Thermoplastic Elastomers, Plastic Material Suppliers For Tata Auto Plastics)
Introduced 4 new compounded plastic material as per customer spec
Made Zylog as a single most supplier for Tata Auto Plastics
Suggested new products & machineries that increased production and earnings to our concern
Testing, analyzing, authorizing test & test results
Established a test lab for material testing
Implemented statistical process control
Prepared testing plans for incoming materials
Implemented training course for the employees for better quality & to improve production efficiency
Implemented & maintained the relevant documents of ISO -9000

Engineer QC
January 1996 - July 1997
Essel Packaging Ltd
(Manufacturers Of Collapsible PE Multi-layered Printed Tubes For Colgate, Polmoliive And Fair & Lovely )
Increased the production by reducing the cycle time
Managed 3 shift supervisors
Handled In-process inspection
Process monitoring
Final inspection
Prepared management information report

Asst. Engineer QC
March 1995 - January 1996
Essel Packaging Ltd

Future Goals

To be the best in the field of polymers

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