• Gender: Male
• Age: 43
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  350000 /Annum
• Expected Gross Salary: INR  500000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 15.3 Year(s)

Education

M.Tech. in Plastic Engineering from CIPET (Central institute of Plastic Engineering & Technology) Bhubaneswar (Orissa) in 2007-09.
M.Sc. (Organic Chemistry) from Dr. R.M.L. Awadh University, Faizabad, U.P.
B.Sc. (Chemistry) from Dr. R.M.L. Awadh University, Faizabad, U.P

Skill Sets

A seasoned professional with over 4.5 years of experience in the field of Quality Control, Research and Development, QMS implementation and material inspection.
Successfully handled QMS implementation and material inspection.
Sound knowledge of various types of raw material testing and machine operations.
Well versed with extrusion, Injection moulding, system control and implementation of ISO.
Proficient in identifying improvement areas and implementing techniques for reducing rejection level and consumption of resources.
Handling customer complaints, route cause analysis and implementations of new methodology to reduce customer complaints.
Strong analytical, problem solving and organizational abilities.

Plastics, polymer, PVC Compounding, Quality Control, R&D, ISO 9001:2008, Extrusion, Injection moulding.

Work Experience

Astt. Manager-QC and Development
July 2009 till Date [4.5 years]
Company Profile: Is one of the leading manufacturers Wire & PVC Compound, Cable Compound, Footwear Compound, Automobile Compound, PVC masterbatches.
Job Profile:
Controlling quality defect manually with the help of visual inspection
To develop new compounds as per customer requirement.
Reducing the quality problem with subsequent improvement.
Checking daily production sheet and observe the problem which affected to Quality.
Making Daily Quality Reports.
Ensuring compliance to quality standards and maintaining all related documents.
To handling routine product quality function. Follow up for continual improvement.
To handle inspection, measuring and test equipment independently.
Conduct internal system audit and drive the improvement activities, co-ordinate with market to resolve customer complaints and prevention.
Conduct meeting with concern department and follow up and improvements, implementation of corrective measure to avoid major failure.
Ensure that the quality processes are in line with the requirement of ISO-9001:2008.
Addressing non-conforming products and creating action plan to reduce them.

Areas Of Expertise:-
Quality Control:
Implementing Process and Quality Plans; undertaking various studies for critical parameters. Implementing customer specific quality system activities.
Maintaining the quality of product through line / final inspection, rejection accountability, corrective and preventive action.
Overseeing implementation of quality systems like ISO 9001:2008.

QMS Implementation & Compliance:
Ensuring adherence to In-process quality status by patrol inspection, product audit and manufacturing capability audit.
Reviewing analytical documents, general test procedures and their summary report.
Monitoring plant performance trends.

Materials Inspection - Incoming and In-House:
Controlling and monitoring quality standards for incoming materials, ensuring stringent adherence to quality standards, norms and practices such as ISO, identifying gaps and taking corrective action.
Conducting incoming inspection of various components, including testing and measurements as per standards.

Man Management:
Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments
Coaching employees and counselling and reviewing performance, ensuring optimum performance.

Complaint Handling:
Handling customer Complaints, visiting their sites to understand the problem. Discussion with customer.
Conducting trials to observe and verify the problem at customer end.
Finding out the route cause at our end. Implementation of new methods to reduce the repeatability of the complaint.
Co-ordination with marketing team.

Research & Development
Development of various PVC compounds as per customer requirement.
Development of TPR & TPV compounds for automotive sectors.
Synthesis of silicon rubber and its application in various rubber compounds for enhanced performance.
Cost reduction of PVC compounds by different research & development activities.

Customers:
Bata India Ltd, Liberty Shoes Ltd., Honda Motorcycle & Scooters India Ltd., Hero Honda, Lifelong India Ltd. Remsons Industries Ltd. etc.

Materials Handled:PVC Compounds, DOP, DBP, TOTM, CPW, NBR, Blowing Agent, Heat Stabilizer, Flame Retardants, Lubricants, Carbon Black, Filler, Caoline clay, EpoxydizedSoyabean Oil, Polypropylene (PP) and Poly Trimethylene Terephthalate (PTT), TPR Compounds, PP compounds etc.

Machines/Instruments Purview:
Processing Laboratory: Injection Moulding M/c, Compression Moulding M/c, Blow Moulding M/c, Single & Twin Screw Extruder

Mechanical Laboratory: UTM (Lloyd U.K.), Impactometer (Ceast, Italy), Elmendorf’s Tear Tester, Taber Abrasion Tester, Hardness Tester.

Rheological Laboratory: Haake Rheocord-9000 (Haake, Germany), Brabender Plastograph, Oscillating Disc Rheometer (ODR), MFI Tester (CeastItaly), Two Roll Mill, Brookfield Viscometer.

Characterization Laboratory: DSC, TGA (Perkin Elmer, USA), FTIR

Future Goals

A position as quality manager to push my career within a dynamic and leading organization to make progress with my performance, effective and competency also growing with me with the growth of organization.