Ref. No. : CA - 19430 - (Quality - Resin, Compounds, Masterbatch – with 10.5 years in Plastic Industry)

Education

M.Tech From Central Institute of Plastics Engineering & Technology, Lucknow in 2014 with 77%

B.Tech From Central Institute of Plastics Engineering & Technology, Lucknow in 2012 With 72%

DCA From NCLM in 2006 With 66%

H.S.C From MPIC, Bampur In 2002 With 61%

S.S.C From MPIC, Bampur in 2000 With 48%

Skill Sets


Specialties:
R&D, New Product Development, Process Improvements, Polymer Compounding, Technical Services, incoming raw material quality check through chemical analysis like calcium coated and uncoated, TiO2 , talc and all type master batch quantities analysis throughout chemical reaction, White master batch quantitative analysis separate out percentage of calcium, TiO2, barium sulfate ( BaSO4 ), lithopone, and identified OB-1 & OB, Black master batch development and color matching of master & development, Quantitative analysis & development of silver master batch

Work Experience

Asst. Manager (QA/QC and R&D)
Since June 2014
Company Profile: Leading manufacturer of masterbatches and compounds
Job Profile:
Plastic products/
Process development and quality management of polymeric compounds
Expertise in polymer material selection & application development. trouble shootings of moulding product & process, and failure analysis of polymeric products.
Controlling quality defect manually with the help of visual inspection
To develop new compounds as per customer requirement.
Reducing the quality problem with subsequent improvement.
Checking daily production sheet and observe the problem which affected to Quality Making Daily Quality Reports.
To handling routine product quality function. Follow up for continual improvement.
To handle inspection, measuring and test equipment independently.
Conduct internal system audit and drive the improvement activities, co-ordinate with market to resolve customer complaints and prevention.
Conduct meeting with concern department and follow up and improvements, implementation of corrective measure to avoid major failure.
Areas Of Expertise
Quality Control:
Implementing Process and Quality Plans; undertaking various studies for critical parameters. Implementing customer specific quality system activities.
Maintaining the quality of product through line / final inspection, rejection accountability, corrective and preventive action.
Overseeing implementation of quality systems like ISO 9001:2008.
Qms Implementation & Compliance:
Ensuring adherence to In-process quality status by patrol inspection, product audit and manufacturing capability audit.
Reviewing analytical documents, general test procedures and their summary report.
Monitoring plant performance trends.
Materials Inspection - Incoming And In-house:
Controlling and monitoring quality standards for incoming materials, ensuring stringent adherence to quality standards, norms and practices such as ISO, identifying gaps and taking corrective action.
Conducting incoming inspection of various components, including testing and measurements as per standards.
Man Management:
Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments
Coaching employees and counselling and reviewing performance, ensuring optimum performance.
Complaint Handling:
Handling customer Complaints, visiting their sites to understand the problem. Discussion with customer.
Conducting trials to observe and verify the problem at customer end.
Finding out the route cause at our end. Implementation of new methods to reduce the repeatability of the complaint.
Co-ordination with marketing team.
Research & Development:
Development of various PP, Pet, Nylon, Glass Filled PP, compounds as per customer requirement.
Quantitative analysis of all type of filler master batch, additive master batch & Black master batch with its low cast formulation.
Cost reduction of Master Batch & compounds by different research & development activities.

Machines/instruments Purview:
Processing Laboratory: Injection Moulding M/c, Compression Moulding M/c,
Blown film M/c, two roll mill M/c (Marshal) & Filter Test Machine (FPV) (Marshal).
Mechanical & Thermal Laboratory: UTM (Lloyd U.K.), Izod impact tester (International), Taber Abrasion Tester, Hardness Tester, HDT & VSP Tester (International).
Rheological Laboratory: MFI Tester (International), Two Roll Mill (Marshal).
Electrical & Optical Laboratory: Opacity tester, Projection microscope for dispersion analysis, Whiteness & Brightness Tester (Leserophoto LX 61 for White Powder), Static Meter & surface resistivity meter, scan-o-lite (Premier colorscan).
Color matching: Color Spectrophotometer (Data-colour 110 Tm)
Environmental Resistance Laboratory: Escr Tester (International) & Uv Tester
(Atlas)
SUrface Resistance: Cof (Co-efficient Of Friction) Tester (International).
Mineral Laboratory: Volumetric & Chemical Analysis Of Varies Type Of Calcium, Tio2,
Talc, Zss (Zinc Stearate), Css (Calcium Stearate), Carbon Black Testing, Particle Size Test By Sieve Method With Organic Solvent. Identifying The Sio2 & Al2o3 Percentage Coating Tio2.
Characterization Laboratory: Dsc, Tga (Perkin Elmer, Usa), Ftir
Development And Characterization Of Flame Retardant Polypropylene. B.tech Project
Effect Of Groundnut Shell On The Mechanical Properties Of Polypropypene.
Development And Characterization Of Flame Retardant And Uv-resistive Polypropylene. These protocols give a better performance by taking advantage of both Flame retardant and UV-resistance polypropylene in applications.
International Conference In Hyderabad (Iconsea 2014)
Development And Characterization Of Flame Retardant Polypropylene.

Seminar Attended
A National Symposium on “Recent Trends in Plastic Recycling and Addition” CIPET Lucknow.
A National Seminar on “Recent Trends in polymeric Smart & Nanomaterials”
Cipet Lucknow.
Participated in industrial workshop on Energy Conservation organized by “Petroleum Conservation Research Association” at CIPET, Lucknow.

Future Goals

To pursue a challenging career and be part of a progressive organization that gives scope to enhance my knowledge, skills and to reach the pinnacle in the Application and Research field with sheer determination, dedication and hard work

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