• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  850000 /Annum
• Notice Period: 30  Days
• Work Experience: 28.7 Year(s)

Education

MBA in Total Quality Management From NIBM
Chennai.

B.Sc in Chemistry Passed with I st class

Skill Sets

Experience with packaging Industry (Metal Printing, Metal Packaging,
Rotogravure printing, plastic closures and Liquid Master Batch). Familiar with manufacturing processes, sound knowledge about lab testing methods of incoming materials and finish products and ISO Standards, International Technical Standards, Customer specifications, Legal compliance.

Good communication skill.
Good understanding manufacturing processes of Metal printing, Liquid master batch, Hycrown, ROPP, Hytube, Swage seal and Bev seal.
Excellent interpersonal skill.
Good leadership quality.
Positive team player, self motivated and quick learner.
Good analytical skill with database management.

Ms-Office, SPC software, dosiexpress color matching software.

Work Experience

QA Manager
Since Feb 1996
Company Profile: Manufacturer Hycrown, ROPP caps, Swage seal, Collapsible Aluminum Tubes, Bevseal (Plastic closures), Printing metal sheets and Liquid color master batch. Major customer are Coca cola, Pepsico, United Breweries Ltd., United spirits Ltd., Hindustan Lever, Nestle, Shalina lab, Agio Pharma, cipla, drugfield pharma, Ranbaxy
etc.
Job Profile:
Fully responsible for establishing and managing the following system in the plant
System
Establishing & monitoring manufacturing facilities as per customer requirements.
Certified Internal auditor for ISO-9001-2015, FSSC 22000 version 4.1, process audit.
Good manufacturing practiced (GMP).
Hazard analysis and Critical Control Points( HACCP).
Good Laboratory practiced (GLP)

Process control
Machine & Tool validation
Process parameter standardization
Establishment & practice of SPC , R & R study
Establishment & monitoring the process by OPRP & CCP
Verify quality documents as per std. specifications and customer requirement.
NCP and rejection analysis.

Continual Improvement by tools as
Six –sigma projects.
5 s system.
Check sheet
Why Why analysis.
Cause and effect analysis.
Brainstorming.
Pareto analysis.
Control Charts ( Bar charts, Histogram, Pie chart, Scatter diagram, Trend chart etc.)
SWOT analysis.
PDCA

Working as plant coordinator for following improvements
Productivity Improvement
Quality improvements
System improvements
Cost reduction Projects

New product development
Planning of new development (NPD)
Development of new sources
Design & experiment of new product(DOE)
Validation of new product
Establishment of new product.

Customer management( satisfaction)
Good relations build up with customers.
Handling products as per customer’s requirement.
Supporting for customer’s in new segment & product development.
Handling Customer audits such as Coca cola, Pepsico, Hindustan unilever, Nestle etc.
Customer complaint evaluation, local as well as export with the help of Brainstorming, Fish-bone
diagram, why-Why study, Root cause analysis, corrective and preventive actions etc

Legal Compliance
MSDS
FDA Certificate.
EU Certificate.
Heavy metals free certificate.
Migration certificate.
Microbiological certificate.
Swab Test certificate.
REACH Certificate.
TSE-BSE Certificate.
BPANI Free certificate.
Phthalates free Certificate.

In-house and third party calibrations of Test equipments and maintain calibration
record.
New vendor approval and vendor audits.
SEDEX Updates

Handling New project’s
Liquid color master batch since 2011.
Technical collaboration with M/s Color matix, U.K. who are the world leaders in liquid color
business.
Rexon color process system installed.
Lab set up, spectrometer, color matching software, moulding machine etc
Color matching by Dosixpress system through Spectrometer.
Taking lab trials for new product development and take trials at customer end to
justify performance of our product.
Fix Costing of color.
Installation and Commissioning of Dosing units at customer end.
Customer complaint evaluation with CAPA.
Technical developments.
Master and Counter sample management, Lot no. identification.
Inventory control.
Disposal, Retention Period, Housekeeping, Location management
Cost saving Projects

Pet bottle – ASB machines with 24 cavity and 11 sec cycle time in 2013 - 2016
Three ASB machines installed.
Lab Set up, dimensions measurement, drop test etc.
Trained to all concern personnel regarding GMP, GLP, ISO STD., Lab testing, Process SOP’s
etc.
Customer trials and complaints evaluation with CAPA

Bev seal (Plastic closures) since 2015.
4 Sacmi lines installed in Murbad unit.
Lab set up, MFI, Bridge strength test, torque test, Gas retention test, Ball drop test etc.
Trained to all concern personnel regarding GMP, GLP, ISO STD such as ISO 9001-2015 and
FSSC 22000, process sop’s.

Future Goals

To work with an organization, offering a responsible, challenging and creative work culture and continuous learning environment, where my knowledge and experience enable to make a positive contribution to the organization in achieving its goal