Ref. No. : CA - 9860 - (Quality – with 18.9 years in Plastic Industry)

Education

Diploma In Product Design And Development (DPDD ) From Testa Technologies, Coimbatore, Auto cad 2009, CATIA, 3 Months (Completed)
PGD-PPT (Post Graduate Diploma In Plastic Processing And Testing Technology) From CIPET, Chennai In 2004 - 2006
Bachelor of Science - Physics From Bharathidasan University With 59.95% In 2004
HSC From C.S.M.A Hr Sec School, Tamil Nadu State Board with aggregate of 72.41%. In 2001
SSLC From Govt Hr Sec School, Tamil Nadu State Board with aggregate of 90.5%. In 1999

Skill Sets

TQM, Lean Manufacturing, SQC, PPAP, APQP, 5S, 3M, 8D, Kaizen,
Poka-yoke, Value Stream mapping & Problem Solving Techniques.
ISO 9001:2008, TS 16949, EMS (ISO 14001), OHSAS 18001.

Work Experience

Assistant Manager – Quality and Acting MR for QMS Implementation
Since July 2011
Company Profile: Manufacturer of Plant Machinery.

Assistant Manager – Quality and Acting MR for IMS Implementation
July 2010 - Jun 2011
Company Profile: Engaged in providing Industrial and Plastic Packaging solutions to various industries with a high priority on quality and dependability. Caters to the packaging requirements of the following industries: Paints, Perfumes, Food Stuff, Automotive, Dairy Products, Oil & Lubricants, Aerosol Product Electrical Product, Building materials, Chemical & Detergent, Integrated manufacturing.
Job Profile:
Acting MR for IMS Implementation.
Planning and scheduling production activities and supervising the production process.
Monitoring quality production of products on time.
Ensuring maintenance of cost effective and high-standard production.
Monitoring the production practices and setting the schedules as required.
Working out the material and human resources as needed.
Selecting and maintaining equipments, supervising product standards
Working with managers effectively to execute the policies and goals of the organization.
Keeping abreast of health and safety strategies.
Liaising with different departments such as suppliers, managers and so on to prevent any probable delay.
Supervising and inspiring team of workers and reviewing the work performance of subordinates.
bringing together staff of different disciplines and driving the group to plan, formulate and agree comprehensive quality procedures;
Persuading reluctant staff to change their way of working to incorporate quality methods.
Promoting quality achievement and performance improvement throughout the organization
Defining quality procedures in conjunction with operating staffs.
Setting up and maintaining controls and documentation procedures.
Customer services, customer satisfaction Analysis, customer complaints handling.

Supervisor – Quality (Quality Incharge)
Mar 2008- May 2010
Company Profile: One of Saudi Arabia's leading packaging companies, with a strong presence throughout the MENA region & beyond.
Job Profile:
Responsible for having a well organized system for controlling the product quality.
Successfully introduced and implemented international QCC Activities and successfully reduced the customer complaints.
To ensure that all products meets the customers’ requirement.
Doing ISO Activities: Update & Revise manuals, procedures, records and reports according to changes.
Customer services, customer satisfaction Analysis, customer complaints.
Organize and properly utilize the resources available in the QC department,
To Regularly audit the Bill of Material(B.O.M.)
To monitor First off, Line and Lot Inspection according to the AQL Level.
To monitor the Incoming inspection for Labels, Sleeves and Preforms from the Supplier.
To analyze the root cause and to ensure proper counter measure has been taken at supplier end for any quality issues.

Quality Engineer (Export Division)
June 2006 - Jan. 2008
Motherson Automotive Technologies & Engineer Ltd,
Company Profile: Specializes in large size injection molding, blow molding products like Instrument panel assemblies, Door trims, Under bonnet parts, other Interior and exterior parts.
Products Handled (Injection Molded Components).
Passenger assist Grab handle – Europe Ford ( Germany),
Car A/C accessory plastic parts with over mould – Air international (Australia)
Bumpers, Inside Handles, Outside Handles, Body color painted parts

Job Profile:
Internal Process / Product Audit.
New projects PPAP approval.
Analyzing Customer complaints
Final Assembly in charge.
Project handling
Analysis and reduce rejection PPM
Kaizen, Poka-Yoke,
QCC Activities

Achievements:
100% good products delivered to final inspection area especially AIR International Parts.
NC Closure & Analysis
Successfully implemented in QCC Activities.
Handled 2 new projects with successful establishment of parts quality and timely completion of projects.

Key deliverables:
Analytical ability and a logical approach
PPAP Document Preparation and maintain
Knowledge in SQC techniques
Knowledge in TQM techniques with GMP practices (5S, 3M, Lean Manufacturing, SMED, Kaizen, Poka yoke)
Knowledge in RCA (SQC, QCC, 8D etc)
Strong spoken and written communication skills and good negotiating skills
good planning and project management skills
Customer focus and good business sense
Familiarity with a range of quality standards (ISO 9001, TS 16949, ISO 14001 & OHSAS 18001)
Supplier Quality Assurance.

Quality Assurance / Control:
Making sure the good quality production of products on time.
Organize and properly utilize the resources available in the QC department,
To Regularly audit the Bill of Material(B.O.M.)
To monitor First off, Line and Lot Inspection (Complete Layout Inspection) according to the AQL Level.
MSA Activities and Maintain Calibration details.
To monitor the Incoming inspection from supplier
To analyze the root cause and to ensure proper counter measure has been taken at supplier end for any quality issues.
To ensure that all products meets the customers’ requirement.
Monitoring the production / Quality practices and setting the schedules as required for Improvement.
Supervising product standards
Supervising and inspiring team of workers and reviewing the work performance of subordinates.
Promoting quality achievement and performance improvement throughout the organization
Setting up and maintaining controls and documentation procedures.
Customer services, customer satisfaction Analysis, customer complaints handling.
Internal Process / Product Audit and Supplier Process / System Audit
New projects PPAP approval.
Analyzing Customer complaints
Project handling
Analysis and reduce rejection PPM through SQC techniques
Kaizen, Poka-Yoke,
Customer services, customer satisfaction Analysis, customer complaints handling.
Successfully introduced and implemented QCC Activities and successfully reduced the customer complaints through that.

Quality Systems:
Working with managers effectively to execute the policies and goals of the organization.
Keeping abreast of health and safety strategies.
bringing together staff of different disciplines and driving the group to plan, formulate and agree comprehensive quality procedures;
Persuading reluctant staff to change their way of working to incorporate quality methods;
Defining quality procedures in conjunction with operating staffs.
Implementation knowledge in ISO 9001, EMS 14001 & OHSAS 18001
Working Knowledge in TS 16949.

Future Goals

To excel career in the field of plastic/ packaging industry by exploring experience, qualification and ability to accomplish the job with perfection.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com