Ref. No. : CA - 18134 - (Quality – with 18.8 years in Plastic Industry)

Education

M. Sc in Organic Chemistry From Magadh University, Bodh Gaya in 2001

Plastic Diploma (C.I.P.E.T) in 1999

Skill Sets

Computer Skills;
MS Office & Application Software, SAP ,ERP Systems & All flavors of Windows

Proactive and multi-skilled professional, offering nearly 9.5 years of accomplished experience in Quality Control & R&d 
Raw Material & Finished Testing as per IS/ASTM and other standard
Handling of customer complaint 
New product development and trial conduct & Recipe formulation for different Raw material
Conduct Internal, Supplier & certification Audit & Documentation.
Looking various Quality Management system like  ISO 9001:2008,14001,OHSAS 18001 ,FSMS ISO 22000: 2005 & BRC/IOP SPC, MSA,  kaizen Documentation ,5S, Hazard analysis, CAPA analysis 
Prepared PPAP ,FMEA document 
Root cause analysis through 7QC tools, Conduct Training quality 
Timely calibration – Lab & process equipment, 
Instruments handled - Spectrophotometer,  UTM m/c, impact tester , ph meter, viscometer, MFI, specific gravity,  Hydrometer, CBC

Work Experience

Dy. Manager QA MR
Since Oct 2013 
Company Profile: A leading manufacturer of FRP rod & Coated glass fiber roving (CGFR) 
Job Profile:
Raw Material Testing ,Viscosity, Density/Specific gravity Monomer complex ,Epoxy Resin 
Finished product testing – tensile strength modulus ,heat stress, Glass content and many more testing as Per standard and customer requirements 
Maintain Documents as per  quality standards- ISO 9001: 2008 and implements accordingly  
Conduct Internal audit &  certification Audit like ISO 9001:2008
Quality at source implementation- To generate quality product at origin
Problem solving by applying 7QC, Tools and reduce the process variation by using Statistical Tools& 
Customer visit against complaint and coordinate marketing departments and 
Training on quality systems to plant employees.
Identify training needs of workers
Conduct Vendor Audits
Implement new QC tools  SQC,SPC,5S in dept.
Co-ordination with Production, SCM, Maintenance and other department for day to day activities.

Asst. Manager QA-MR
Feb 2010 to Sept 2013
Company Profile: Company ISO 9001, 22000 & BRC/IOP Certified manufacturer of woven sacks
Job Profile: 
New product development and trial conduct & Recipe formulation for different Raw material
Raw material Testing – Density ,MFI and tesnsile strength and modulus &  Making the prototype and checking the performance by testing. 
Implement & maintain Documents as per quality standards- HACCP, ISO 9001/22000 & BRC/IoP
Conduct Internal audit &  certification Audit like ISO 9001/22000 & BRC/IoP 
Quality at source implementation- To generate quality product at origin
Problem solving by applying 7QC, Tools and reduce the process variation by using Statistical Tools& 
BIS license handling ( Inclusion, Renewal, New license)
Third party inspection
Handling Customer complaint
Training on quality systems to plant employees.
Identify training needs of Employees 
Conduct Vendor Audits
Co-ordination with Production, SCM, Maintenance and other department for day to day activities

Senior Executive –QA
April 2008 to Jan 2010
Company Name: Mayur Uniquoter Limited, ISO 9001, 14001 & 18001 Certified
Job Profile:
New product development and trial conduct & Recipe formulation for different Raw material
Making the prototype and checking the performance by testing. Field validation for further improvement.
Prepared PPAP Document & FMEA 
Conduct Internal audit ISO 9001,14001,OHSAS18001& certification Audit  
Handling customer complaint &   conduct CFT meeting, visit customer.
Implementing 5S, SPC,MSA, 7QC tool, TQM
Material (chemical) testing:  Plasticizer, Solvent, Stabl, Pigments, prepared Compounding PU, color matching of different types of pigments and new product development

Production  In charge
Feb 2004 to Mar 2008
Company Name: Ok Play Limited
Job Profile:
Spearheading Production and Quality initiatives; Troubleshooting quality related problems  with assemblers & factory managers.
Entrusted with the onus of complete development & process design for the component. Significantly achieving Production Target. Collecting, Analyzing & submitting rejection statistics to the top management.
improvement of projects. Maintaining Schedules at Optimum Levels for Achieving Production Target. Liaise with internal Customer about New Product Development..
Contributing technical inputs in enhancing quality control mechanism to meet international quality standards.
Developing various test programs for equipment, assuring attainment of product.
Reducing overall testing time by creating and documenting program to calculate test results
Forming a major link between design, production and the quality department; Train assemblers, vendors and own quality inspectors in quality check points of the new models 
Taking necessary decision for correcting Process, Mould and Machine; Leader of Wastage Reduction.
Accountable for stabilizing the processes and also involved in process development with the core team.
Involved in Proper utilization of Equipment & Manpower with minimum resources & minimum cost.
Coordinating with Maintenance, Tool Room, QA, assembly & PPC to Get High Productivity.

Trainings Attended:
SPC and Process Capability Study form Galgotia Institute of Management, Greater Noida -  2 Days
TS  16949 by BVCL – 2 Day
KAIZEN, 3M , 5S and other implemented programs
SPC and MSA Process Capability Study form CII Institute of Quality management, New Delhi – 2 Days
Value Stream Mapping from CI I Institute of confederation of Indian industries, Chandigarh – 1 Day
ISO 9001:2015 Awareness Training from Intertek – 1 days 
Leader Ship from IMA – 2 days 

Achievements:
Reduced the percentage of rejection by doing why - why Analysis of each defects 
Improved the percentage of Production Yield 
Reduced the customer complaints 
Reduced the process variation by doing the process capability study.
Getting the best 5S implementation award for printing department by CMD (MUL).
Reduce Manpower and down time 

Targeting challenging assignment across functional sectors of Quality Assurance, R&D , Production with Organization of repute in India

Core Competencies:
Quality Assurance  
R&D
Regulatory Compliances
Quality Audits
Technical Documentation  
Project Execution
Manufacturing Operations
and Development
Quality Management System
Cross Functional Coordination. 

Future Goals

Strong track record of generating extraordinary performance in a fiercely competitive scenario 

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