• Gender: Male
• Age: 49
• Designation: Manager QA/MR/Safety
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 20.6 Year(s)

Education

M.Sc. in Organic Chemistry From Magdh University, Bodh Gaya in 2001 with First Class 

Plastic Diploma (PGD/PPT) From CIPET Patna

Skill Sets

MS Office & Application Software, SAP ,ERP Systems & All flavors of Windows

CORE COMPETENCIES
Quality Assurance R&D
Regulatory Compliance's
Quality Audits
Technical Documentation
Project Execution
Manufacturing Operations
and Development
Quality Management System
Cross Functional Coordination

Work Experience

Manager QC
From Nov 2020 to till
Company profile- Leading manufacturer of Flexible Packaging (FIBC) food grade and non food grade bags and HDPE woven fabric

Job profile-
Handling 15 person in our quality Control team
To lead the Quality team to provide an effective and efficient quality inspection and control.
Monitoring daily basis Non confirming and process monitoring Incoming raw material to Dispatch
Maintain Documents as per quality standards- ISO 9001: 2015,14001,45001, BRCGS , GMP Prepared SOP, Work Conduct Safety Committee Meetings,
To comply legal requirements for safety, Health & Environment.
Preparation of MIS report, Production Performance Report weekly and Monthly,
Co-ordination with Maintenance and other department for day to day activities
Conduct internal audit & certification Audit like ISO 9001:2015, BRCGS Packaging & 22000
Conduct MRM every 6 Moths and prepared reports and send to concern departments
Maintain Documents as per quality standards- ISO 9001: 2015, BRC Packaging , 22000 and GMP , and implements accordingly
Prepared SOP, Work Instruction, Quality procedure, Hazard analysis and prepared HACCP /BRC /FSMS Documents l
Customer visit against complaint and coordinate marketing departments and analysis
Training on quality Testing Equipments of QC team , Other department and maintain.
Identify training needs of workers and QC supervisors
Conduct Vendor Audits twice in years and vendor developments and material procurements
Customer Complaint Handling
Raw material & product Testing as per ASTM/IS or internal Standard
Prepared RoHs/MSDS and Compliance certificate report
Daily Routine work art work /printing matter match approval work order verification as per specification
Documentation check all shift and all non confirming report analysis


Manager QA/MR/Safety
From Oct 2016 to Nov 2020
Company profile: Leading manufacturer of Flexible Packaging, BOPP bags, Pouches, rotogravure printing, Laminated, tarpaulin, pound Liner, Multifilament FIBC food grade and non food grade bags and non woven fabric for pharma grade

Job profile-
Handling 20 person in our quality team
Raw material Testing – MFI and tensile strength & Making the prototype and checking the performance by testing
To lead the Quality team to provide an effective and efficient quality inspection and control and also assist quality teams
Testing done as per Customer specification & BIS norms
Conduct internal audit & certification Audit like ISO 9001:2015,14001 ,45001& BRC Packaging issue-6 & 22000
Conduct MRM and prepared MOM reports and send to concern departments
Maintain Documents as per quality standards- ISO 9001: 2015,14001,45001, BRC Packaging isuue-6 , 22000 and GMP , and implements accordingly
Prepared SOP, Work Instruction, aspect & impact, HIRA, Quality procedure, Hazard analysis and prepared GMP/HARA /BRC /FSMS/IMS Manual.
Work permits verification for hot & cold jobs, Traffic safety, onsite Emergency Plan Response (Mock Drills)
Monitor PPE and ensure quality & availability of adequate stock in inventory.
Conduct Safety Committee Meetings, Weekly Progress Meetings.
Safety audits, inspections, Hazard Identification, safety management walk etc.
Promote safety culture by safety promotion activities.
To comply legal requirements for safety, Health & Environment.
Preparation of MIS report, Safety Performance Report weekly and Monthly, safety report.
Customer visit against complaint and coordinate marketing departments and analysis
Training on quality Testing Equipments of QC team and maintain shift schedule
Conduct Vendor Audits twice in years and vendor developments and material procurements
Co-ordination with Production, SCM, Maintenance and other department for day to day activities
Customer Complaint Handling

Asst. Manager Q.A MR
Feb 2010 to Sept 2015
Company Profile: Manufacturer of Technical textiles - agro, building, geotech etc.
Job Profile:
New product development and trial conduct & Recipe formulation for different Raw material
Making the prototype and checking the performance by testing. Field validation for further improvement.
Implement & maintain quality standards- HACCP, ISO 9001/22000 & BRC/IoP
Conduct Internal audit &  certification Audit like ISO 9001/22000 & BRC/IoP 
Quality at source implementation- To generate quality product at origin
Problem solving by applying 7QC, Tools and reduce the process variation by using Statistical Tools& 
BIS license handling ( Inclusion, Renewal, New license)
Third party inspection
Time & motion Study implementation - To in hence the productivity 
Making and dealing with customer complaint & CFT meeting & visit customer).
Handle 6 person 
Training on quality systems to plant employees.
Identify training needs of Employees 
Conduct Vendor Audits
Co-ordination with Production, SCM, Maintenance and other department for day to day activities

Senior Executive Q.A
From Feb 2008 to July 2010
Company Name: Mayur Uniquoter Limited.
Job Profile:
New New product development and trial conduct & Recipe formulation for different Raw material
Making the prototype and checking the performance by testing. Field validation for further improvement.
Prepared PPAP Document & FMEA 
Conduct Internal audit ISO 9001,14001,OHSAS18001& certification Audit  
Handling customer complaint &   conduct CFT meeting, visit customer.
Implementing 5S, SPC,MSA, 7QC tool, TQM
Material (chemical) testing:  Plasticizer, Solvent, Stabl, Pigments, prepared Compounding PU, color matching of different types of pigments and new product development

Production  In charge
Feb 2004 to Mar 2007
Company Name: OK Play Limited.
Job Profile:
Spearheading Production and Quality initiatives; Troubleshooting quality related problems  with assemblers & factory managers.
Entrusted with the onus of complete development & process design for the component. Significantly achieving Production Target. Collecting, Analyzing & submitting rejection statistics to the top management.
improvement of projects. Maintaining Schedules at Optimum Levels for Achieving Production Target. Liaise with internal Customer about New Product Development.
Contributing technical inputs in enhancing quality control mechanism to meet international quality standards.
Developing various test programs for equipment, assuring attainment of product.
Reducing overall testing time by creating and documenting program to calculate test results
Forming a major link between design, production and the quality department; Train assemblers, vendors and own quality inspectors in quality check points of the new models 
Taking necessary decision for correcting Process, Mould and Machine; Leader of Wastage Reduction.
Accountable for stabilizing the processes and also involved in process development with the core team.
Involved in Proper utilization of Equipment & Manpower with minimum resources & minimum cost.
Coordinating with Maintenance, Tool Room, QA, assembly & PPC to Get High Productivity

Trainings Attended
SPC and Process Capability Study form Galgotia Institute of Management, Greater Noida 2 Days
TS  16949 by BVCL 2 Day
Kaizen, 3M , 5S and other implemented programs
SPC and MSA Process Capability Study form CII Institute of Quality management, New Delhi  2 Days
Value Stream Mapping from CI I Institute of confederation of Indian industries, Chandigarh 1 Day
ISO 9001:2015 Awareness Training from Intertek 1 days 
Leader Ship From IMA 2 days 

Core Competencies:
Quality Assurance  
R&D
Regulatory Compliances   
Quality Audits   
Technical Documentation   
Project Execution  
Manufacturing Operations 
and Development 
Quality Management System     
Cross Functional Coordination

Instruments handled - Spectrophotometer,  UTM m/c, impact tester , ph meter, viscometer, MFI, specific gravity,  Hydrometer, CBC

Achievements:
Reduced the percentage of rejection by doing why - why Analysis of each defects 
Improved the percentage of Production Yield 
Reduced the customer complaints 
Reduced the process variation by doing the process capability study.
Getting the best 5S implementation award for printing department by CMD (MUL).
Reduce Manpower and down time