Ref. No. : CA - 11567 - (Quality – with 16.8 years in Plastic Industry)

Education

M.Tech in Plastic Technology from Central Institute of Plastic Engineering & Technology (CIPET), Lucknow in 2008
B-Ed in Teaching Technology from VBS University, Jaunpur in 2004
M.Sc in Organic Chemistry from VBS University, Jaunpur in 2000
B.Sc from VBS University, Jaunpur in 1998
Higher Secondary Certificate from Bapu Inter College, U.P Board in 1995
Senior Secondary Certificate from B.B Inter College, U.P Board in 1993

Skill Sets

Testing of incoming, inprocess and finish good material, audit work , Caliberation, customer complaints, research and devlopment, analysis of market sample, customer approval, trouble shooting of problem etc.

Work Experience

Quality Assurance Manager
Since 2012
Company Profile: One of the Leading flexible packaging company in Saudi Arabia.

Team Leader/ Senior Technical Officer
From 2009 to 2011
Company Profile: Packaging film plant is having 8,000 MT per annum milk film production supplies milk to all member unions all over India.

Engineer (Quality Assurance Department)
From 2008 to 2009
Amul Packaging Film Plant Gandhinagar, Gujarat India

Job Profile:
Responsible for Reporting to Unit In charge / General Manager and handling 150 Permanent persons & 45 Contractual persons.
Drawing requirements of packaging material in coordination with manufacturing units and developing reliable sources to ensure uninterrupted availability of inputs.
Ensuring the proper production in Quantity & Quality wise, to maintain the Brand value, Formation of Batch for Extrusion.
Managing the man power of Q.A. Department as per shift wise.
Coordinating to Store department to issue of all type of film, (PE,BOPP,PET, CPP,OPP Label grade, NYLON,METALLIZED), Self adhesive Paper, solvent, glue, varnish & Printing ink at right time, right quality and in proper quantity, improves operational efficiency & Waste management.
Responsible for verification of process parameter of Extruders, Rotogravure, Flexo, self adhesive Printing machine, Al Punching, Lamination, cylinder making, Plate making & slitting machine to achieve the business objectives as per quality product.
Inspect the quality of all incoming material, In process inspection (Semi finish-unprinted, printed, laminated film, printed self adhesive paper) and inspection of finish good also.
Responsible to raise the NCR for inferior quality of incoming material with supplier, in process inspection with respective department and investigate the root cause, ask the corrective/ Preventive action with respective department.
Involved in Research & Development, analysis of market sample of competitor.
Efficiently handling Food Safety Management System (FSMS-ISO 22000:2004), Environment Management System (EMS-ISO 14001:2005), & Quality Management System (QMS-ISO 9001:2008), BRC-IOP.
Responsible sourcing certification audit of the quality department under my supervision.
Minimizing direct and indirect costs of the organization without compromising on the quality or efficiency.
To handle the calibration activity of lab equipment as per frequency via external/Internal process.
Interface between top management and Employees of organization.
To handle the customer complaints and implement the suggestion as per feedback of customer.
Coordinating to design department if any correction in artwork.
To handle the customer audit work of Saudi based company (Almarai, NBBC, Western bakery, Pharmaceutical Company and M.N.C Company (Pepsi Co, coca cola Unilever, Henkel, Nestle etc), its registrations on Sedex Organization.
To lead the monthly management meeting of company in presence of C.E.O.

Exposure to Instruments & Equipments:
Melt Flow Index, Moisture Analyser, Dart impact tester, Universal Testing Machine, Co-efficient of Friction tester, digital thickness gauge, kunding control system for thickness measurement, Viscosity Meter (B4 Cup), Bar Coater, Opacity tester, UV Spectrophotometer, spectrodensitometer, Hot tack strength.

Exposure to Machineries:
Previous Company:
Two numbers of 3 layers IBC, PLC based Blown film Plant with 430kg/ hr rated capacity.
Two numbers of 3 layer OBC type Blown film Plant with 150kg/ hr rated capacity.
Two numbers of four colour rotogravure printing machine 100mt/ min rated speed.
Three numbers of three colour rotogravure printing machine 150mt/ min rated speed.
Two numbers of single colour rotogravure printing machine with inbuilt slitting facility 100mt/ min rated speed.
Four number of slitting machines with 250mt/ min rated speed.
One high speed slitting machine, Model SR8 with 700mt/ min rated speed.

Current Company:
Two numbers of IBC, PLC Based Blown film Plant with 430 kg/ hr rated capacity.
Three numbers of high speed (400,300,250M/Minute), 8&7 colour Rotogravure (Cerruti, Uteco) printing machine.
Two numbers of 7 colour flexo Printing machine and two number of Uteco/ MB Lamination machine.
Five numbers of 7&8 colours Gallus Printing machine for paper printing and three number of sorting machine.
Five numbers of high speed slitting machine (BMEC, TITAN, USMECA) and three no AL punching machine.
Three numbers of copper plating, one number of cylinder engravings and two number of Plat making machine.

Achievements:
Developed Uniform designs for Amul Milk film brand wise throughout India.
Developed standards for Opacity of Milk film, Moisture percentage in PE granules, Master batch.
Successfully development of Bio/ Photo degradable film.
Down gauging film thickness for better yield (pouches per kg) and with reduction of leakage percentage by conducting trials on different materials from Exxon Mobile, Nova chemicals and Dow chemicals.
Primary and secondary packing system for dispatched rolls changed with improved packing methods and reduced cost of unit packing.
Developed the standard of properties of packaging material as per requirement of application.

Project Details:
Project Title:
Development of Optimized PEI/ PEEK Blend and study the effect of Nanotalc on its Mechanica, thermal properties and Morphology
Place:
CIPET Lucknow.

Future Goals

Seeking a challenging and rewarding opportunity in the industry which is in line with my academic background and which effectively utilizes my analytical and technical skil

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