Ref. No. : CA - 8451 - (Quality – with 23.3 years in Plastic Industry)

Education

MBA specialized in Operation and Material Management, 2006-2007 from NIM Mumbai
B.E.Mechanical with 64% marks, 2000 –2003 from North Maharashtra University Jalgaon.
Diploma Mechanical with 76% marks, 1995 -1998 from Govt. Polytechnic Hamirpur (HP).

Skill Sets

hard working

Work Experience

Manager - Quality Assurance (QA)
Since Feb 2008
Company Profile : Manufacturer and exporter of Mechanical, Electrical & RF parts for telecommunication industry.
Job Profile :
Working as a management representative (MR) of organization. Ensuring effectiveness of QMS / EMS. System Implementation: ISO 9001:2000, ISO 14001:2004, 5’S, Quality Circle Documentation, certification & implementation. Internal audits (Process, Product & Quality Assurance) to monitor key processes. Controlling ISO 9001:2000 & ISO 14001:2004 manual, formats, PFC and work instructions.
Responsible for incoming, in process & final quality, components / products testing, standard room functions. Ensure proper implementation and maintenance of Quality system. Implementing SPC and SQC, TQM & SQM or VQM related activities.
Generation of inspection norms, inspection/testing of all incoming components & final products. Monitoring, control & effectiveness of quality system, PPM.
To monitor rejection levels and reduce rejection in co-ordination with production, purchase and suppliers.
To evaluate samples, Pilot lots and approval. Direct online of components to reduce inspection cost etc.
To ensure clearance of MRN, line problem resolution and rejection disposal as per norms.
To ensure 5’S in the department. Identify training needs & impart training and maintaining training records.
To increase FPY, problem analysis & implementing corrective and preventive actions.
Improvement in Product and Process by supplier quality concerns tracking system, Process and product audits.
Analysis of Data, Control of Monitoring and Measuring Devices, Identification and Traceability, Control of NC Products.
Review of quality or business objectives, customer orders, production plans, manpower, rejection analysis, audit MRM. Ensuring the application of statutory and regulatory requirements.
Handle customer complaints, audits NCRs and review effectiveness of CAPA.
Ensuring identification, disposal of NC parts, cost effectiveness, quality of parts / products / processes all over the organization. Determine vendor ratings and assist vendors in improving productivity.
Handle all external and customer audits. Review summary of internal and external audit activities (results, findings, observations, improvements) as part of the MIS.
Responsible for S.Q.A. activities including conducting vendor’s evaluation (Technical feasibility & Capability), qualification, approval, vendor audits-(process, quality & system audits) vendor up-gradation

Sr. Engineer– Quality
Dec 2006 - Feb 2008
Company Profile : Manufacturer of world-class quality products in the electrical industry
Job Profile :
Handling processes in Quality department of the company.
Analysing the daily rejection in the assembly line and taking corrective actions. Inspection of plastic, sheet metal, electronic, molded parts. Dealing with customer complaints.
Keeping record of measuring instruments and calibration.
Overseeing the Quality assurance of all the processes affecting manufacturing processes. Developing and maintain quality plans, 8D analysis, Process flow charts, BOM designing cum scripting quality manual and procedures. Assuring operators training for critical components.
Root cause analysis of line defects, initiate corrective & preventive actions for the same.
Improve the product & process by conducting regular product and process audit. Statistical Quality Control (SQC) & manpower management. Communicate with supplier and our team for the quality issues. Prepared the supplier evaluation & audit them according to plan. Maintain 5’S activities in shop floor & organization

Sr. Engineer
Dec 2003 - Nov 2006
Cosmo Ferrites Ltd., Leading manufacturer of Manganese Zinc Soft-ferrite
Job Profile :
Shop floor control management- Meet quality target on day–to-day basis. Maintain discipline, general cleanliness & harmonious environment inside the plant.
Co-ordinate with PPC, VD, Purchase and production for parts quality problems/ improvements/material supply problems & in house production problems.
Process variable data & system monitoring. Process control by ensuring actual work as per standard operating procedures. Organize and conduct internal quality audits. Control of line rejection.
Review of corrective & preventive action taken by line engineers for IQC / Audit defects / CAR issued by process QC.
Control & implement new changes in the model/ECN. Responsible for the analysis and testing of the products manufactured, to ensure the quality of products as per ISO9001:2000 standards.
Analyzing the process rejection on weekly basis and making report with action plan to reduce the rejection. Inspection of various Press shop, Sintering shop, Grinding Section and feedback to concerned depts. Handling the calibration of inspection, measuring & test equipment/ gauges by both in-house / outsourcing.

Engineer - Incoming Quality Control
Oct 1998 - May 2000
Purolator India Ltd., Manufacturer and Exporter of Automobile Filters
Job Profile :
IQC: Maintaining inspection standards for incoming materials (Rubber & Plastic Moulded, Sheet metal, Aluminum Die Casting, Filtration Media). Successfully eliminating line problems by making some receiving gauges & by improving the process. Sample inspection and qualification including PPAP. Maintain approved Supplier List in the ERP system. Attending the line complaints and there solution.
Supplier Quality Assurance: Working in close coordination with vendors for detailing them on quality requirements & finalizing quality plans. Responsible for S.Q.A. activities including conducting vendor’s evaluation,Technical feasibility & Capability, qualification, approval, new products & vendor development.
Analyzing problems observed in IQC and their rectification at supplier’s end. Developing new vendors & establishing and monitoring their process quality by auditing & assisting for ISO 9001:2000 / DOL certification. To do root cause analysis for various defects and their action plans at various depts. & supplier end. Responsible for maintaining and updation of supplier performance monthly basis.


Future Goals

An organized, honest, self disciplined, flexible & highly motivated Manager, looking for a challenging, professional and growth oriented career in an organization of repute using my technical skills to achieve self and organization goal.

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