• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: anywhere
• Work Experience: 28.2 Year(s)

Education

B.E. in Electronics and Instrumentation Part time-(BECHALOR Degree) for 3 1/2 in 2nd year studying from Anna University, Chennai.
Completed 3 years of Diploma in Electrical and Electronics Engineering (DEEE) with First class from Alagappa Govt Poly technic, Tamilnadu.

Work Experience

Since January 1997
Presently working with a leading Auto component manufacturers (Car Motors) with around 4 manufacturing facilities across the world. The company manufactures rotors, ETC motors, barcode printer motors, Head leveller motors, Plastic parts
Car window raiser rotors and worm gear shafts, Brush Carrier assy supplying to customers of TATA-India, Bosch-USA, Germany, Arvinmeritor China, USA, France, Visteon-US, Ford-USA, Delphi-USA, Tailand, Maxici, Brasil, Zebra USA, Magneto marelli-China, France, USA, Italy.

Job Profile:
Review of supplier Quality performance for all assembly & final assembly as performance Plan and responsible for meeting the weekly with suppliers.
Monitoring supplier performance, keeping control over activities and analysing supplier rejections / Assembly rejection due to supplier for stabilisation thereby ensuring smooth operations in our production.
Effective handling of manpower and manage shifts to improve the per manpower output for inspection and calibration.
Implementing effective techniques to bring efficiency in operations improve quality standards & achieve maximum cost savings.
Making Process flow, PFMEA, Control Plan, SOPs and does PPAP for products in serial production/development stage.
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
Interfacing with the product Development and supporting departments for Introduction of new process, change in process, new product launch & support for new programme quote Co-ordinate with Product development and production for the implementation of engineering changes (ECC).
Implementing LEAN manufacturing concepts, TPM, SMED, QCO, Kaizen, Kanban, 3C, 6S, Pull system & Synchronised material flow for all sub assembly & final assembly lines
Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
Preparing the operator versatility chart and update end of the each quarter based on the multi skill and improve the versatility index.
Preparation of SQA development and inspection development annual budget.
Trouble shooting & solving various assembly related issues. Analyzing the customer complaints and taking corrective actions.
Customer new spec verify after above send the supplier for PPAP and implementation.
Many times customer design changed due to my best design review advising.
Handling the maintenance of equipments and improve the instrument measurement capability.
Instrument purchasing for inspection system development in all production lines.
100 % success full inspection system development for all lines and supplier quality assurance.
Effectively handling the measurement system analysis for all customers.
I am a #1 GD&T specialist for all customer measurement reviews and analysis in my company.
Identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
Executing cost saving and time saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Monitoring adherence to quality systems and comply with TS 16949, QS 9000, ISO 14001.

Future Goals

To obtain a middle level assignments in the field of automotive / engineering industry, where I can utilize my abilities and experience to take the challenges in the function to achieve the company goals and targets.