Ref. No. : CA - 5319 - (Quality – with 20.3 years in Plastic Industry)

Education

Ph.D. in Polymer Science & Technology from Sri Krishnadevaraya University, AP, India - 2006
M.Sc. in Polymer Science & Technology from Sri Krishnadevaraya University, AP, India – 2001
B.Sc., in Chemistry from Sri Krishnadevaraya University, AP, India – 1997

Skill Sets

Quality Assurance/Quality control
R&D
Technical services
Six Sigma Green Belt
ISO Internal Auditor certificate

Work Experience

QA Manager and Six Sigma Co-ordinator
Feb’ 08 – Till date
Presently working with a leading masterbatch manufacturing company at Saudi Arabia.
Job Profile:
To approve – Quality of the incoming raw materials
To approve – Quality of the Finished Goods and also to monitor the R&D activities
Investigation of Customer complaints
To provide Technical/troubleshooting training to sales staff and also to visit customers to solve any issues related to processing
Optimisation of process to increase the performance of the Product
To carryout the Six Sigma activities (Initiation of the projects, co-ordination between the dept’s and
Completion of the projects) to increase the efficiency and cost reduction

So far, 6 six sigma projects completed:
Downtime reduction of all the Production Lines
To Improve the Astra’s Power generation systems
To improve the overall performance of all the Production Lines
Replacement of Finished Goods Labelling system with printing system
To improve the turn around time of the shipments
Reduction of Inventory (non moving grades)

Senior Engineer (Quality Manager) - Quality Assurance
Mar 07 to Feb 08
LG Polymers India Pvt. Ltd, Visakhapatnam
Job Profile:
To approve - Quality of the incoming raw materials
To approve - In process inspection of the samples during Production
Improvement of Quality and Environmental Management Systems (ISO 9001 and ISO 14001)
Continual improvement of Quality test methods
Statistical Quality Control - analysing the process control measures using MINITAB software used to maintain Six Sigma Quality
Investigation of Customer Complaints
Review of raw material specifications
Analysis of competitors samples for bench marking.
Actively involved in proactively studying the Recipe optimization & manufacturing processes of the current range and propose improvements.
Essaying the role of a leader and Fulltime member for Six Sigma Projects, Quality Circles, TPM, Cost saving & Turn Around activities.

Engineer – R&D and Technical Services
Nov 04 to Mar 07
LG Polymers India Pvt. Ltd, Visakhapatnam
Job Profile:
Steering initiatives towards identifying product requirement in the Market, Conceptualising, Designing, Developing and supervise new products development projects for General Purpose Polystyrene (GPPS), High Impact Polystyrene (HIPS) and Expandable Polystyrene (EPS).
Deploy Market assessment initiatives translate the customer’s needs and use the same to execute innovative practices.
Optimisation of the recipe to increase the performance of the product as per customers requirement.
Experience in analysing the process control measures
Knowledge of SAP to retrieve the data
Ability to perform trials with the development material at the customers end
Six sigma Projects handled :
Development of High Gloss ESCR material.
Development of Improved material for PC Monitor.
To Improve Falling dart Impact for High Gloss grade.
Development of Cost effective Polymer for Disposable Applications
Grade unification of LGH 302/304/3041- a single grade for moulding and extrusion applications.
Development of High Strength and Improved material for BPL-SANYO
Grade Unification of LGPI’s ESCR material (LGH 309 / 3091)
Laboratory trials to replace Imported additives with Indigenous sources as a Cost saving activity.

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