Ref. No. : CA - 5447 - (Quality – with 29.3 years in Plastic Industry)

Education

Diploma in Mechanical Engg from Govt Polytechnic Bidar Karnataka (In May-1995)
Internal auditor for ISO/TS 16949-2002.

Computer Knowledge:- Windows, Excel, Auto Cad Power Point.

Skill Sets

Heavy sheet metal press parts, Fabrication , Injection Molded Plastic parts & Plastic painted with Decal parts.

Work Experience

Assistant Manager QA ( HOD )
01st July 2005 To Till Date.
Company Profile: An ISO/TS-16949:2002 certified company .
Manufacturing of Injection Molded Plastic component, Plastic painted with Decal Application for Discover Bajaj & Scorpio-M&M Ltd, Air Filter Assembly for Two wheeler, Three wheelers & four wheeler for customers like Bajaj auto Ltd, Mahindra & Mahindra Ltd, Tata Toyo Radiator Ltd, Tata Jahnsion Control system Ltd and Mahindra & Renault Pvt Ltd.
Job Profile:-
Advance product quality Plan (APQP)
Production part approval process (PPAP)
Process capability study (Cp, Cpk)
Process Qualification & Validation methodology.
M S A study i.e Bias, linearity, Gauge R & R & Stability.
Monthly monitoring of supplier quality rating.
Involved in Quality system implementation as per T S 16949: 2002.
Daily quality system review (QSR) meeting.
Corrective & Preventive action for top 5 Defects / Components of in-process & customer complaint
Coordination with Inter-Dept for quality system implementation as per T S 16949:2002.
Monitoring of In-house quality through Product & Process Audits & In-coming quality through supplier Audit.
Coordination with customer for new part submission, change management & effective implementation.

Asst Manager Q A & T P M Coordinator.
2 May 2001 To 30 June 2005.
Worked with S.M. Auto Engineering (P) Ltd. Chakan (TPM Awarded Company)
Job Profile
5S implementation throughout company.
Model machine activity:- To increase overall equipment efficiency ( OEE ) by implementation of Jishu hozen , Planned maintenance & Kobesto Kaizen.
Training to the cell In-charge, cell leader & operator about 1S & 2S , Jishu hozen , Planned maintenance & Kobesto Kaizen.
Collection of Machine failure data collection & creating of equipment control ledger.
Why why analysis for break down & Kaizen on MTTR & MTBF.
Data collection for 16 losses & preparing of loss matrix.
Reduction of quality defect by kaizen on all A, B, & C type defect.
Study of Poka possibility & implementation of Poka yake
Quality defect possibility study & implementation of kaizen
Implementation of Jishu-Hozen for all A, B, & C Rank machines.
Preparation of presentation in Power Point &explaining to the delegates.
Monthly TPM progress review & cell to cell computation.

In Charge QA & M R
14th June 1995 to 28th April 2001
Worked with Sheetal Enterprises, Bhosari

Future Goals

A professional challenging career which will provide opportunity for continuous growth & learning with a dynamic organization which values individual contribution.

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