Pursuing AMIE Section A from Institution Of Engineers (India) Kolkata.
MMS Systems Management (MBA equivalent) from Pune University 1999 {Secured 1st Class, with Distinction}.
DME from Govt. Polytechnic in 1980 {Secured 1st Class}.
DBM from Pune University in 1998 {Secured 1st Class}.
TUV SUD Certified Lead Auditor ISO:9001:2000 (Year 2007)
TUV SUD Certified Internal Auditor ISO/TS 16949 (Year 2008 )
Manufacuring Functions
Assistant Manger Q.A
Since Jan’ 92
Company Profile: Leading maufacturer of ropes, twines and cordage, nettings, multi-filament yarns, and geotechnical nets and fabrics.
Job Profile:
Independently established the systems and documentation for this Boulder Net Project and successfully achieved the goal of adding the product in the scope of our ISO Certificate.
Playing a pivotal part in execution of the Project Fabrication Of Boulder Nets. Instrumental in rendering services to the customers like Konkan Railways, East Coast Railways and various big construction companies.
Oversaw the Incoming Inspection like monitoring the fabrication inspection activities for the Geo Division Product called Boulder Nets made out of steel wire ropes used for rock fall protection purpose.
Achieved the goals of producing targets in OTIF, monitored rejection & wastage % within set limits and also the goals and so far monitored orders worth more than 20 Cores of rupees.
Playing key role as Internal Auditor made many value adding improvements through NCR and suggestions.
Distinction in management of development of the Rope Article Products; designed, developed & bagged orders from ONGC and Enron for items like Scramble Nets, Embarkation/ Escape Ladder etc.
Successfully involved second and third party inspection.
Distinction in launching and establishing the Incoming Inspection Section in company and is running very smoothly and effectively.
Astute in establishing the entire systems in line with ISO requirement is the major achievement involves defining the item for A, B, C categorisation; scanning and categorizing the total item master wrt same. Setting up procedure for continual updation of the categorised items.
Preparation of Quality Plans for each item like as follows:
Packaging Items {corrugated boxes, various types of stretch and shrink films, bags, woven sacks and cloths, labels and stickers, tapes, etc.}
Production Items {Paper tubes, Ring Travellers}
Mechanical Maintenance Items {standard bought out items like Bearings/ Belts, Hardware items, Machined and Fabricated components and assemblies, consumables, etc.}
Plastic Raw Materials {HDPE, PP granules, Nylon, Polyester & Polypropylene Yarns, Colour Master Batches, etc.}
Successfully prepared Sampling Plans, Test Methods & Procedures for various parameters.
Overseeing selection and procurement of various inspection/ test equipments/ machines; preparing and maintaining the internal verification methods and calibration methods for same.
Astute in establishing the quality levels at vendors, based on extensive observation, analysis, audits at vendors end; assessment and finalising green channel vendors.
Achieved goal of no complaint from any of the user section due to error in inspection.
Managed preparation of shift wise machine wise as well as daily cumulative
reports for HDPE & PP extrusion, non-conformance reports formats; final packaging section; investigating root cause, suggesting improvements; process capability studies of extrusion machines, implementing improvements to achieve desired PCI; preparation of machine parameters data base (job cards) for rope making machines.
Handled preparation of entire departmental manual in line with revised version of ISO 9001:2000 in Process Approach styles with flow charts was a major achievement and manual for Marketing Regional, Branch office and Depots to resolve the NCR by BVQI auditors.
Sr. Officer Q.A
Jan ’91- Dec ’91
Universal Luggage Manufacturing Co. Ltd., Pune
IInd In-Charge Mechanical Sub. Assy. Sect.
Mar ’89-Nov ’90
Vidiocon International Ltd., Aurangabad
In-Charge Mechanical Workshop
Aug ’86-Dec ’88
Shivaji University, Pune
Sales Engineer
Oct ’85- Jul ’86
Shop Aid Manufacturers, Pune
Jr. Engineer Q.A
May ’81-Oct’ 85
Kirloskar Filters (P) Ltd., Pune
TRAININGS ATTENDED:
SPC and Quality Improvement Tools for duration of 2 days by Mr. Buche.
Total Productive Maintenance for duration of 1 day by Mr. S.S. Joshi, Qualicon Services.
Cost Of Quality for duration of 1 day.
RET: Rational Emotive Training for duration of 2 days by Mr. Allan.
Plastics Identification and Testing for duration of 1 day by MCCI and conducted by MIT Coolege.
Train the Trainer for duration of 1 day by Mr. Nitin Deshpande.
Strength Properties o Corrugated Boxes Raw Materials Relevance and Interdependence for duration of 1 day by WICMA in association with IIP.
ISO 9001:2000 for duration of 1 day by Shripad Joshi – QCFI.
ISO 9001:2000 Road Ahead and likely Impact on ISO 9000.1998 for duration of 1 day by SQC & OR Unit of Indian Statistical Institute, Pune.
ISO Internal Auditing Refresher Course ISO 9001:2000 for duration of 1 day by Mr. Nitin Deshpande.
Internal Auditors Training Programme for duration of 1 day by Mr. Kishore Karve.
Training Programme on 5S
Training Spread in Various Sessions for duration of 3 months covering concepts in Kaizen, JIT, SMED, Poka-Yoke by Mr. Trivedi and Mr. Vinod Grover.
Training on Plastics Injection Moulding for duration of 1 day.
Awareness course on ISO/TS 16949 Core Tools viz; APQP, PPAP, SPC, MSA, FMEA, CONTROL PLAN
Operations Head In Medium Scale Plastic Processing Industry.
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