Ref. No. : CA - 3757 - (Quality – with 24.4 years in Plastic Industry)

Education

Diploma in Mechanical Engineering from J.T.M. Polytechnic Faizpur, Jalgaon from Maharashatra State Board of Technical Examination, Mumbai with 64.00% in May 2000.

Skill Sets

Keen planner, strategist & implementer with demonstrated abilities in managing entire Quality Assurance operation as a team leader in the mfg. industry.
Proficiency in managing overall plant level QA operations & Process Control, Root Cause Analysis Scrap reduction, thereby enhancing operational effectiveness.
Expertise in developing and improving processes to stabilise products as per process parameters.
Adept in managing operations involving receiving inspection, in-process inspection, Final / PDI inspection, team building, design & development and co-ordination with internal departments.
An effective communicator with excellent relationship building & interpersonal skills. Strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.

Work Experience

Manager QA
Since October 2007 till date.
Presently working with a leading company.
Job Profile:
Control in-house & customer PPM.
Planning & conduct internal audits & vendor audits at regular intervals.
In case of Customer complaint initiate & take action ICA within 48 working hours.
Plan & Analyze all measurable & Quality objective in accordance with Quality Policy & Top management expectation.
Control & manage Receiving, In process & Final Inspection activities
Validation of process & auditing Process
Co-ordinate & conduct PPAP activities.
Control Plan & FMEA Building.
Co-ordinate & conduct SPC studies & take CAPA.
Attending day-to-day line problems & training the operators on the floor and ensuring that the production is carried out as per the process.
Completing the rework on daily shift basis and maintaining the record of daily inspection, rework, rejection, and manpower.
Heading a team of technicians for controlling the dimensional accuracy of Plastic Molded items.
Preparing the layouts for new facilities and implementing the 5S.
Control on Vendors & manufacturing Quality in co-ordination Materials Departments to ensure material of right quality of required quantity to be available at the right time at the right place.
Preparation of SOPs (Work Instruction), Process charts.
Achievements:
Implementation of 04 No.s of Kaizens
3 No.s of Pokayoke (Mistake proofing)
Reduction in Customer PPM 5000 to 0 PPM.
Reduction in in-house PPM up to 2200 PPM

Executive QA
Since August 2006 to 2007
Worked with Lumax Auto Technologies Ltd.
Job Profile:
Control in-house & customer PPM.
Planning & conduct internal audits & vendor audits at regular intervals.
In case of Customer complaint initiate & take action ICA within 48 working hours.
Plan & Analyze all measurable & Quality objective in accordance with Quality Policy & Top management expectation.
Control & manage Receiving, In process & Final Inspection activities
Validation of process & auditing Process
Co-ordinate & conduct PPAP activities.
Control Plan & FMEA Building.
Co-ordinate & conduct SPC studies & take CAPA.
Attending day-to-day line problems & training the operators on the floor and ensuring that the production is carried out as per the process.
Completing the rework on daily shift basis and maintaining the record of daily inspection, rework, rejection, and manpower.
Heading a team of technicians for controlling the dimensional accuracy of Two Wheeler Chassis for Bajaj Auto Ltd.
Preparing the layouts for new facilities and implementing the 5S.
Control on Vendors & Manufacturing Quality in co-ordination Materials Departments to ensure material of right quality of required quantity to be available at the right time at the right place.
Preparation of SOPs (Work Instruction), Process charts.

Senior Engineer - QA
Since December 2004 to July 2006
Worked with Varroc Engineering Pvt Ltd.
Job Profile:
Control in-house & customer PPM.
Planning & conduct internal audits & vendor audits at regular intervals.
Plan & Conduct Management Review Meetings at regular intervals.
Plan & Analyze all measurable & Quality objective in accordance with Quality Policy & Top management expectations.
Control & manage Receiving, In process & Final Inspection activities
Validation of process & auditing Process
Co-ordinate & conduct PPAP activities.

Quality Assurance - Product Development Engineer
Since October 2002 to November 2004.
Worked with Premier Seals (I) Pvt. Ltd.
Job Profile:
ISO Documentation & Conduct APQP activities being as a CFT Members
Product Development
Rubber Compression moulding Tool Development & rectification
Sample Inspection ( Layout Inspection).
Implementation of TS System norms in Development.
Development of new product.
Daily Tool Room Planning.
Reporting tool Development activities to MD on day to day basis.

Engineer - Project Planning
Since August 2000 to July 2002.
Worked with V.I.P Engineers
Growth Path:
Engineer - Project Planning
Trainee Engineer
Job Profile:
Project Planning, errection & Maintenance of Project.
Final Inspection
ISO Documentations.

Future Goals

Seeking assignments in Quality Assurance / QMS Implementation with an organisation of repute preferably in Automobile / Auto ancillary Mfg. (Plastic Injection Moulding) or to perform with OEM Automobile mfg. Organisation

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