Ref. No. : CA - 15903 - (Quality - Blow Moulding – with 34.5 years in Plastic Industry)

Education

Plastic Processing Technology (CIPET)

Skill Sets

Quality Assurance
Quality Management System 
Supplier Quality Assurance
Six Sigma projects
New Product Development
Effective communicator with excellent relationship management; possess a flexible and result oriented attitude with analytical skills.

Lean manufacturing tools, PPAP, FMEA & NPD

Process handled :
Injection Moulding, Blow Moulding & Vaccumforming
Arburg, Windsor, L & T Demag, Engel, Battenfeld, Thoshibha, FCS
Techne, Automa (double station) and Nessai ASB
Welding, Gas Filling, Coating and Finishing Plant equipments, Pad Printing, Decorative Foil Transfer machines 

Work Experience

Manager Quality Assurance
Since Apr 2014
Company Profile: Leading Manufacturer of Thinwall, Pen component and careware components by injection moulding, Water tanks from 750 Ltr to 5000 Ltrs of Roto moulding and Disposable lunch box by EPS 
Job Profile:
Maintain quality standard as per ISO 9000
New mould validation
Reduce the shop floor rejection and customer compliant
Carry out process validation, process audit to improve the process
Major Operation:
Injection Moulding, Tube Extrusion, Pen assembly automation, EPS Sheet extrusion cum Thermoforming, Blow Moulding and Roto Moulding

Manager Quality Assurance
Feb 2013 to March 2014
Company Profile: MNC Company - a leading manufacturer of gas lighters With various operations say Injection moulding, welding, gas filling and Assembly. 

Manager Quality Assurance
July 2011 to Nov 2012
Company Name :Time Technoplast Limited
Company Profile: Is one of the India’s largest plastic processing company and leading through innovative products in Rigid Packaging, Automotive components, Lifestyle segments, Construction and Healthcare products.
Job Profile:
Lead the organization in achieving corporate and customer’s quality objectives.
Develop quality standards and procedures that is compliant with ISO standards and customers specifications.
Achieve established company and department key performance indicators.
Develop, train the employees in various department with respect to UN Standard
Manage customer complaints, investigate and work closely to resolve quality issues expeditiously.
Ensure corrective actions are effectively communicated and implemented.
Lead or support special adhoc projects or duties that may be assigned by management from time to time.
Got the UN approval for the New plant In Korea manufacturing Drum
Major Operation: Blow Moulding, Injection Moulding, Printing, Accessories Assembly & labeling

Deputy Manager Quality Assurance
July 2004 to June 2011
Company Name :G.M.Pens International Pvt Ltd 
Company Profile: It is involved in the design and development, manufacturing facilities of Ball Pen, Gel Pen and Specialty Products with Five manufacturing plants with a turn over per annum of more than Rs.200 Crores
Job Profile:
Handling various activities; Receipt, In-process, Final & Pre-dispatch and analysing In-hous& Customer end rejections for enhancing operational efficacy & achieving Maximum cost savings
Incoming Quality assurance: In charge for Incoming inspection for metal           components Plated components & Packaging items
Leading a team of Inspection team consists of Asst.Engineer – QA & quality inspectors
Preparation of incoming inspection plan
Monitoring the supplier performance on monthly basis and initiating the corrective actions for the rejections.
In process inspection: Preparation of Line rejection report &cost index report on monthly basis.
Leading inspection team for in process activities to ensure defect free product as per the standard.
Conducting training for operators & supervisors regarding product quality awareness, 5S 
System: Certified Internal Auditor for ISO 9001:2000
Assisted MR in QMS implementation and maintenance
Internal Complaints handling and Problem Solving by QC Tools. 
Customer complaint handling: Analyzing the complaints and initiating the corrective action.
Process Enhancement: Team leader for Small group activities for Rejection control in the process by adopting 6 sigma concept which in turn provided Maximum cost savings to the organisation. 
Implementing QA tools thus assuring reduction in rejections and coordinating with Supplier Quality & QMS development activities
Training & guiding teams on towards identifying factors critical to quality, reducing process variation, SPC, KAIZEN, Control Plan, 7 QC tools improving capabilities & increasing stability to support quality goals
Handling line rejection meetings with Subcontracting Vendors and In-house Production heads Preparation and Presentation of Monthly MIS and Yearly Manufacturing meet PPT’s

Achievements and Learning:
Elimination of glue usage in Cap Clip assembly thereby to increase the productivity and reduce the rejection due to glue. Due to above project, 2 lacs / annum is the cost saving.
Make common packing material for different products thereby cost reduction in packing material, inventory control and reduce the wastage.

Sr. Quality Inspector  Quality Assurance
June 1997 to April 2004
Company Name :Precision Plastic Products Co., L.l.c
Company Profile: A leading manufacturer of packaging products and vendor for P & G, Lever Arabia and Diary companies like Alrawabi, Alain, Marmum & Packaging industries like P&G, Unilver Arabia etc., It is involved in the design and development, Tooling and manufacturing facilities.
Job Profile:
Achievements and Learning:
Contributed in Employees suggestion Scheme and suggestion get implemented and get reward for the same. – for the elimination of supplier rejection for  bottle deformation 
Major Operation: Injection Moulding, Blow Moulding, Extrusion, Thermoforming Decoration like printing, Sleeving, plating, packaging and assembly.

Quality Control Engineer  
Sept 1996 to May 1997 
Company Name :Atherya Enterprises Pvt. Ltd

Quality Control Analyst 
June 1991 to Aug 1996  
Company Name :Nova Electro Magnetic Ltd. 

Future Goals

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