• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  600000 /Annum
• Expected Gross Salary: INR  750000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Eastern India
• Work Experience: 25.5 Year(s)

Education

Post Graduate Diploma in Business Administration from Production & Material Management, IIMM, Pune in 2009

Post Graduate Diploma in Plastic Conversion & Testing Technology from CIPET, Chennai in 1999.

B.Sc in PCM from Utkal University, Orissa with Distinction

Certification in Quality Assurance & QS-9000 from Nilem, Chennai

Skill Sets

A competent Plastic Engineer offering distinguished career of 14+ years in Quality Control/Quality Assurance, Performance Testing & Trouble Shooting of Plastic Injection/Blow/Rotational moulded products. Currently spearheading as Manager- QC with . M/s. Prakash Technoplast(I) Pvt. Ltd, Hosur

Work Experience

Manager-QC
Dec 2013 till date
Company Profile: An ISO/TS 16949:2009 company. Manufacuring Injection & Blow moulded automotive plastic parts for Ashok Leyland, Nissan, Ford, Maruti, TVS, SACL, Harita seatings, Tenneco, VST, Fleet guard & KI etc.
Job Profile:
Prepare/mantain documentation as per ISO/TS 16949:2009.
Designing and implementing SOP.
Non-conform product: Receive, record & process non-conformance reports & Analyze the cause of non-conformance product in consultation with depart
Develop components that meet feature, performance, cost, weight & quality objectives in line with customer requirements.
Reviewing operational practices, identifying the areas of obstruction/ quality failures and implement system/ process changes for qualitative and quantitative improvement in productivity.
Interface with customers to ensure timely response to customer complaints & improvements on existing & new products.
Supplier Quality Standard:-Interact with suppliers & assess their process & quality standards. Advise & train them in quality requirements, techniques & specifications

Manager- QA
Aug 2007 to Nov 2013
Company Profile: An ISO 9001:2000 company for Injection Moulded Plastic products. Manufacturing Injection moulded pails & lids from 1kg to 20kg & 1ltr to 25ltr for paints & lubricants etc. (Asian Paints, Nerolac, Berger etc.)
Job Profile:
Handling quality assurance functions with overall responsibility of the entire gamut of functions related to quality management; ensure complete in-process quality control and continuous improvement in process capabilities.
Prepare/mantain documentation as per ISO 9001:2000 & BIS norms.
Supervised the various tests done in the Lab and reported to the Works Manager/Plant head if there is any deviation in the result. Conducted Third Party Inspection and prepared the Inspection Reports.
Strongly implement/follow the health & safety guidelines.
Facilitate the experimentation & documentation of the step-by-step guide for new technology product
Review all inspection, process control & product quality data prepared by the QA executives & analyze the results to identify opportunities for improvement

QC In-charge
Sep 2003 to July 2007
Company Name: Sharp Batteries & Allied Inds. Ltd.
Company Profile: An ISO-9001:2000 & ISI certified company for Roto-molded plastic products
Job Profile:
Prepare/mantain documentation as per ISO 9001:2000 & BIS norms.
Conducted Incoming material Inspection, In-process & Final Inspection, Third Party Inspection and prepared the Inspection Reports
Conducting Tensile test, Flexural Modulus, CBC, CBD, Overall Migration, Sieve analysis, MFI, ESCR, Colorimeter, Dry flow test etc.
Implementing quality standards for meeting the set targets of the product
Working with managers to implement company’s policies & goals. Annual training schedule & record
Guide to subordinates for preparation of a new process & training to concerned personnel before starting the process

QC Engineer
Aug 1999 to Aug 2003
Company Name: SSF Plastics
Company Profile: Plastic Injection & Blow molded components
Job Profile:
Monitoring the quality of the incoming materials and testing to ensure adherence to quality standards and technical specifications.
Interact for modification & fitment trials in coordination with materials, Quality assurance & manufacturing depart.
Identify critical & significant characteristics of process & prepare detailed quality instructions & appropriate action to be taken in case of default.
Ensured all inspections and tests are carried out as indicated on the appropriate Inspection & Test Plan (ITP).
Corrective & preventive Action:-Reviewed corrective actions recommended in non-conformance reports, initiated and verified corrective actions to prevent reoccurrence of non-conformity.
Calibration:-Set & maintain quality equipment for testing in-process parameters & specifications. Ensure that the components & sub-assemblies meet quality requirements at all stage of production.
Conduct inspection of final product before its packing & dispatch.
Ensure adherence to relevant quality procedures with the aim of achieving Zero Defect

Achievments
Complete set up of Test Lab of Injection, Blow & Roto molded Plastic products
All chemical test w.r.t LEAD ACID BATTERY.
Roto molded plastic pallet BIS certification.
Roto molded Fuel tank DIN certification(M&M)
Roto molded Planters for auto. Watering system for Planters tech. USA.
FRP filament wound pressure vessel.

Academically proficient with Post Graduate Diploma in Plastics Testing & Conversion Technology from CIPET, Chennai and Post Graduate Diploma in Business Administration (Production & Materials Management) from IIMM , Pune.
Knowledge of ISO/TS 16949-2009 QMS, 5S processes, Kaizen Principle, lean manufacturing process,G8D/CAPA, FMEA, PPAP, PFD, PSW, Control Plan, Lay out Inspection, PDI, Process validation, Set up Approval, Skill Matrix, SMED, Six Sigma (study in progress from IACT).
Extensive experience in carrying out step by step inspections through in-process quality control for enhancing quality levels.
Dexterous in raw material & product testing with overall exposure in plant operations.

Future Goals

To become a General Manager.