• Gender: Male
• Age: 44
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1050000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 21 Year(s)

Education

Industrial Engineering From Institute of Industrial Engineering, Mumbai
 
Diploma in Electrical & Electronics Engineering From K.H.K. Inst. Of Technology, Dharwad in 2003

Skill Sets

MS Office, AUTO CAD, MFG-PRO and Internet Applications

Work Experience

Assistant Manager- Quality Assurance & Production Engineering
Since Mar 2013
Company Profile: Leading manufacturer of automotive plastics componenst
Job Profile:
Spearheading efforts for managing entire gamut of activities pertaining to Quality Assurance, QMS, Production Engineering and ensuring optimal utilization of all resources including manpower, machinery and raw materials.
Setting up Quality systems in-line with Sango Japan and ensuring Good quality parts to customers & meeting Quality targets.
Carrying out & promoting preventive actions on the main quality issues, Guiding and supporting supplier on quality improvement and Inspecting and auditing implementation status of quality improvement activities.
Managing Collection of Quality information, conduct analysis and provide feedback to Management & Customers. Communicating quality related customer requirements to everyone in the organization
Carrying out Change Management coordination with customer/In-house/Supplier, conducting PDCA to continually improve Quality and promoting Built-in quality.
Responsible for activities related to Production Engineering, coordinating with Japan plant & customer on the New Projects and Production Preparation.
Responsible for Work Standardization, Line Balancing, Training, Capacity study. Working on optimizing the weld parameters to minimize welding defects.
Imparting training to the people in the shop floor and evaluating their skill and promoting kaizen activities for process improvement and overall productivity improvement.
Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
Identifying capacity limitations & bottlenecks and process problems, plant upsets reasons for production shortfall for taking corrective action.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in operations and work within budget.


Senior Executive -  Weld Section
Oct 2012 to Mar 2013
Company Profile: Leading manufacturer of 2 wheelers
Job Profile:
Entrusted with the responsibility of achieving Daily Production targets, ensuring Quality in Weld Section & On-time Delivery to Paint Line & Vehicle Assy Line and ensuring availability of resources such as machines, materials, tools etc.
Involved in Budget preparation for Weld section, Maintaining & Controlling DPV, Rework & rejection within target levels and Maintaining an appreciable level of 5 S
Monitored Kaizens & reviewing NHC (New Honda Circle – Quality Circle) activities and ensured smooth functioning of IR related issues in the Section


Assistant Manager - Manufacturing Engineering
Aug - 2003 to Oct - 2012
Company Name: Faurecia Emissions Control Technologies India Pvt. Ltd.
Job Profile:
Project Management, represented Manufacturing plant in the Program Management Team
Accountable for Tooling management, Preparation of documents such as Process Flow, FMEA, Control Plan, Standard Work Instruction, Set-up Instructions, BOM creation in Mfg.-Pro, Process correction, Idea/suggestion implementation and making & developing Jigs & Fixture work plan.
Involved in various activities like Production (Tube bending & welding), Target meeting, Problem solving, Production reporting, Production document preparation.
Prepared Project Planning sheet & all other documents of APQP activities till PPAP and Set internal targets to meet the project milestones on time.
Coordinated with the new tool development and Participated in SE activities for manufacturing cost reduction (VA VE).
Responsible for Process Development & Process costing, Process design (making Work plan, Datum Matrix), Defining Process Flow, PFMEA, Control Plan and Welding process development (MIG & spot welding).
Involved in Production Launch and handled various activities like conducting Production Trials – Low & High volume (LVPT, MPT & HVPT), managing Run @ Rate & other PPAP documentation & providing support for the Production Ramp-up.
Participated in Problem solving process & Process correction, prepared/Validated SWC & SWCT for the manufacturing cells periodically and Trained Operating Engineers in Standard Works & Best Practices
Carried out continuous Improvement, Lean manufacturing, Standard work set up & Line Balancing and Capacity study for the new projects /Production lines, CNC Tube bending & welding process, Production line installation.
Implemented Error- Proof systems in the manufacturing cells and worked on reducing the Set-up time & cycle time
Ensured Optimization of the cell layout, Identified the Best practices & Horizontal deployment, Worked on Identifying and Elimination of waste in the system.

Future Goals

Growth