• Gender: Male
• Age: 37
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 14.3 Year(s)

Education

B.E From Mechanical From NMAMIT, (VTU), Karnataka in 2009 with 64%

Diploma in Mechanical Engineering From Dr. T.M.A Pai Polytechnic, Manipal in 2006 with 66%

Skill Sets

A competent professional with 6 years of experience in Quality Assurance.

8D& PDCA.
7 QC tools.
Control plans, PFMEA, MSA (Gauge R&R).
PPAP, Process audit, Product audit & Process validation.
Handling Customer complaints, in process Quality & Supplier Quality.
ISO/TS16949:2009 level documentation.
PokaYoke Implementation & Validation
Process Capability analysis, Control charts-SPC and Acceptance Sampling.
Injection molding-process, troubleshooting& Plastic Raw materials.
Control of outsourced process: Press components, Heat treatment, Metal platings, EPD coating &Phosphating.

Work Experience

Asst. Manager – QA & MR
Since Sep 2014
Company Profile: TS-16949-2009 certified
organization, manufacturers of plastic precision components by injection molding, Involved in manufacturing of Automotive door movement parts, safety buckle tongues & Pillar loops, clutch washers& sleeves, automotive lighting parts, motor blower parts etc. Major-customers are Amalgamation Valeo clutch ltd, AP Clutch India Ltd. Valeo Lighting's systems ltd, Valeo Wiper systems, Valeo Climate Control, Amvian Automotive, Autoliv safety systems, IFB industries, IFB Automotive Pvt Ltd, GEPC. Wipro, ABB, TVS-e etc.
Job Profile:
Preparation and maintaining ISO/TS 14949:2009 related documents.
Preparation and submission PPAP.
Planning and execution of Process Audit, Product Audit, Supplier Audit, Process Validation, Gauge calibration & MSA.
Preparation of Control plan, PFMEA, Work instruction and updation.
Evaluating and analyzing line problems, and taking corrective and preventive actions and Handling customer related problem.
Carry out Rejection analysis and finding out root cause for the high PPM parts and analyzing to resolve the problem. (Using Quality tools).
Ensuring total quality control of incoming materials as per pre-set quality parameters.
Executing statistical quality control techniques (7 QC tools, Control charts, SPC) for process capability analysis, improvement & sustainability.
Responsibility of total quality of injection molded parts at in-house.
Preparation of MRM inputs.
Customer Complaints Analysis, action plans Implementation&follow up with 8D & PDCA.
Involving with TS 16949 Audits and maintaining related documents.
audit Representative for TS 16949:2009 re-certification & surveillance audits.
Evaluating 5s in shop floor &at each department by conducting 5s Audits.
Conducting Customer satisfaction survey & taking corrective actions to strive for customer satisfaction
Supplier Evaluation & selection.
Arranging Raw material, Inserts, Fixture etc. for new product development.
Conducting daily meeting for setting targets & planning corrective actions.
Review the Control Plan, PFMEA, SPC based on our process and critical dimensions.
Preparation of Layout inspection plans & execution.
Inspections of section wise dimensions by using visual metrological instrument, i.e. RAPID-I.
Responsible for approval of new product from customer, documenting PSW.
Management Representative
Creation & Publishing the IMDS for New development parts.
Co-ordination with tool maintenance team for mould corrections.
Troubleshooting for plastic injection molding.
Co-ordination with New Product Development team for new projects.
Identification, Implementation&validation of Poka Yoke.
Control of outsourced process: Press components, Heat treatment, Metal platings, EPD coating & Phosphating
Successfully worked for re-certification of Quality Management System as per TS 16949:2009 during the year 2011, 2014 & surveillance audit during the year 2012 & 2013

Trainee Engineer – QA
Aug 2010 to May 2011 
Company Profile : An ISO 9001:2008 certified organization. Manufacturer of rotors & stators for AC motors, DC motors, armature motors and alternator motors
Job Profile : 
Inspection of Rotor & Stator stacks
Maintaining & displaying of control plan, work Instructions & visual aids at all work station.
Preparation of Work Instructions, control plan, and Visual aids for production operations.
Identify the areas of quality failures and take appropriate corrective action.
Maintaining documents/ records as per ISO 9001:2008. 
Interacting with customers/vendors regarding Quality requirements, Raw materials etc.
Evaluating and analyzing line problems, and taking corrective and preventive actions and Handling customer related problem.
Ensuring total quality control of incoming materials as per pre-set quality parameters.
Monitoring tool setting of notching machines.

Certifications
Certified Quality professional from OMNEX Academy, Chennai in 2011
Training on Process Flow, PFMEA and Process Control from Autoliv India. In 2012
1 month TS 16949/2009 & Quality Engineering training at Amalgamations Bi-Metal Bearings Limited in 2011

Future Goals

Aspiring for assignments in SQA/QA/Product development /Purchase with an organization of repute.