• Gender: Male
• Age: 44
• Designation: Ass. General Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 30.3 Year(s)

Education

PGD-PTCT From CIPET, West Bengal., in 2002

B.SC From Utkal University, Orissa in 2001 

C.H.S.E in Science From S.G.College,Orissa in 1998

H.S.C From Orissa in 1996 

Skill Sets

Experience in plastic Raw Material manufacturing industry.
Instrumental in developing material for Honda, MUL, Hero Honda, Bajaj, Tata, LG, IFB, Videocon, VW, Hyundai, GMIL etc.
Basic knowledge in processing of various components on different machines.
Ensuring maximum customer satisfaction, by providing optimum Quality Product.

Knowledge about testing of different plastic material as per different standards.
Knowledge about processing of different material in different processing condition.
Compounding the polymeric material as per customer requirement.
Modify formulation for reduce RMC by using local material.
Handle Customer during any issue.
Knowledge about Quality tools like ¡V SPC, MSA , FMEA, Control plan, Process Flow, Process audit , product Audit, Layout Inspection etc.

Work Experience

Ass. General Manager
From : Feb 2024 To Till Date
Company Profile : Manufactures crumb rubber

Job Profile :
Overall Plant Management
New Equipment’s selection, Installation/Commissioning & Product/Process set up
New Product development & Testing
Technical Services to customers

Plant Manager
From : Aug 2023 To Jan 2024
Company Profile : Manufacturer of Compounds & Injection Moulded Items

Job Profile :
Overall operation of plant
New Equipment’s selection, Installation & Product/process set up
New Product development & Testing

Senior Manager Operation
From :Mar 2021 To Jun 2023
Company Profile : KLJ Polymers & Chemicals Ltd

Job Profile :
Handling as s Division head of Elastomeric Compounds unit.
Direct responsible for Plant Operation like Production, Maintenance & Projects (New & Plant implementation)
Process Optimization direct responsibility of Silvassa & Agra plant
New product development & optimization involvement as a part of core team.
New equipment specification finalization & erection/commissioning
Manpower scheduling & Training
Daily interactions with Marketing team to meet dispatch commitments.

Senior General Manager
From : Sep 2017 To Jan 2021
Company Profile : Sun Polyblends Pvt Ltd.

Job Profile :
Responsible for handling entire project work like civil work, Plant Engineering, Detail Engineering, Erection/Installation & Commissioning, Start-up.
Liaisoning work & all permission for plant set up.
Key equipment selection like Twin screw extruders (SM Platek, Steer), Utilities(Cooling Tower & Pumps, RO Plant, Fire Fighting System, Air Compressor, Lab equipment’s, Gravimetric feeders with Silo’s, Raw Material & FG conveying systems, Pelletizers, etc.
Installation, Erection & Commissioning of all equipment’s, HT/LT electrical work, Panel, Transformer, Metering kiosk, VCB all connecting cable laying’s & termination, Piping for Water, Vacuum, Air & for RO water, Lay outing/Routing of all Piping’s, Mezzanine concept & execution/erection with fabricator, etc.
Dust collection & Fume extraction system Layout designing & execution/erection.
Procurement of Equipment’s and Items, RFQ preparation with technical specification, etc.
Handling of Vendors/Agencies & Manpower of project site with safe environment.
Looking after Production of Engineering compounds.
Overall Maintenance of all plant equipment’s (Including Key Processing Twin screw extruders, Pelletizers, Upstream equipment’s like Gravimetric & Volumetric Feeders, Conveying systems, High Speed Mixers, Downstream equipment’s like Air-knife, Pelletizers, Classifiers, FG conveying Bagging/Packing machine. All Utilities like Air Compressors, Cooling Towers with Pumps, Fire Fighting system, Material Handling equipment’s. Dust & Fume Collection system, All Lab equipment’s including lab extruder, etc.
Project report preparation on daily and monthly basis to Management.
Production planning with processing of all compounds.
Raw Material procurement support.
Set Up of Lab equipment’s like Spectrophotometer (Datacolor),UTM (Lloyds),HDT, Impact Tester(JJ Test),Auto Notch Cutter( JJ Test),MFI Tester, Moisture Analyser, Specific Gravity tester, Gloss Meter, Rockwell Hardness Tester, Muffle Furnace, Ovens, Injection Moulding, FR Chamber – Testing of compounds
POLMANN INDIA LTD, Srirampur, India (White, Filler & Additive Master batches)
GM – Project & Process, Jan 2016 to September 2017
Responsible for Total Plant Maintenance & Engineering work.
Partially responsibility of rearrangement of existing Master batch & Compounding plant machinery & equipment for proper & smooth process flow.
Expansion & addition of process equipment’s to increase capacity with procurements.
Implementation of QMS & other system tools

Technical Service Manager
From : Feb 2012 To Dec 2015
Company Profile : OAKTREE CONSULTING PVT LTD

Job Profile :
Responsible for handling entire project work from beginning conceptualization, Plant Engineering, Detail Engineering, Erection/Installation & Commissioning, Start-up & Training, for Plastics compounding & Master batch manufacturing companies.
Key equipment selection like Twin screw extruders/Kneaders, Utilities, Lab equipment’s, feeders, conveying systems, Pelletizers, etc.
Installation, Erection & Commissioning of all equipment’s, HT/LT electrical work, Panel, Transformer, metering kiosk, all connections cable laying’s termination, Piping for water, Vacuum, Air & for DM water, designing of same with drawing, Mezzanine design & execution with contractors, etc.
Liaisoning work,
Start-up & training
Improvement projects- Product & Process optimisation
Dust collection & Fume extraction system Layout designing & execution.
Raw material loading, conveying & Gravimetric feeding system installation.
Finished goods conveying system installation.
Hands on experience of handling & maintenance of Strand Pelletiser, Underwater Pelletiser & Water ring Pelletiser of Imported & Indian manufacturers.
Good knowledge of electrical & instrumentation trouble shooting & maintenance.
SOC & SOP, Work Instructions, All Documentation
Plant Optimisation (OEE Improvement), Product Optimisation, AMC, etc.
Plant Layout, Plant Concept Drawings, GA Drawings, PFD, P & ID, Equipment list & Specifications, Detail Engineering, BOQ, 2 D & 3 D drawings, Project Casual, Work Scope. etc.
Project report preparation on daily and monthly basis. Reporting to Management and Customer.
Procurement of Equipment’s and Items, RFQ preparation, etc.

Leader, Maintenance,
Jan 2010 to Dec 2011
Company Name : Prescient Color Ltd,
Company Profile : Manufacturer of Colour Masterbatch.
Job Profile :
Was in charge of predictive, preventive and breakdown maintenance of key equipment like twin screw extruders, mixers, feeding systems, strand pelletizers & Utilities. Lab testing equipment’s & Injection moulding m/manufacturing colour master batches for textile & plastics application.
Looked after maintenance of ISO 9001 processes and documentation, procurement of spares and inventory management, energy management and fire fighting systems.
Maintained equipment breakdown below 2% & Maintenance cost under budgeted figure.
Installed a new imported machines and auxiliaries.

Manager Project & Maintenance,
Nov 2005 to Jan 2010
Company Name : APPL Industries Ltd,
Company Profile : Engineering Compounds Manufacturer
Job Profile :
Looked after preventive predictive and breakdown maintenance of plant and equipment like twin screw extruders, mixers, feeding systems(K-tron & Brabender), strand, underwater and watering pelletizers for production of engineering plastic compounds and specialty master batches for all Automobile, Industrial & Commodity products manufacturers.
Implemented effective preventive and predictive maintenance plans for plant and auxiliary equipment and utilities maintaining plant uptimes of above 95% with a keeping Maintenance cost under budget.
Installed and commissioned an imported extruding machine, underwater pelletizer and in vacuum systems for maintaining consistent product quality.
Successfully installed an imported extruder machine and auxiliary equipment including layout of all cables and pipelines.

Production Manager,
Jun 1998 to Oct 2005
Company Profile : Alpha Foam Ltd
Company Profile : PP,ABS,HIPS & PE Foam sheets,PU Seats,& Vacuum forming
Job Profile :
Worked in a plant producing extrusion (T-Die) ABS/ PP/ HIPS sheets, EPE foam, reaction moulded PU foam, vacuum forming parts with technology from Han Young Industries and Tongil Industries Korea and Cannon Industries Italy supplying to clients like Tata Motors, Mahindra, Bajaj Auto, Kinetic, Tata Johnson and Piaggio Greaves.
Looked after production of EPE Foam, sheets and vacuum forming parts on single screw extruder machine including raw material inspection, process control, equipment maintenance and erection and commissioning of equipment.
Successfully installed an imported extruder machine and auxiliary equipment including layout of all cables and pipelines.
Production & Maintenance of whole plant & online quality control.

Shift Engineer,
Jan 1995 to May 1998
Company Name : Prestige HM Polycontainers Ltd,
Company Profile : Blow Moulded Containers
Job Profile :
Looked after the operation and maintenance of an Extrusion Blow Moulding plant for the production of extrusion blow moulded HM HDPE containers.
Was responsible for raw material inspection, production planning, formulation and mixing of raw materials.
Maintaining process parameters and on line quality checks ensuring quantity and quantity target fulfilment.
Maintained the Extrusion Blow Moulding machine, mixers, feeding system, chilling plant, granulators, cooling tower, hydraulic and pneumatic systems, electrical and electronic maintenance of control panels, switchgear, HT/LT station, motors and pumps, etc.
Looked after spares inventory control and purchase of spares and erection and commissioning of equipment.

Training
Plastic Processing Technology
Seminar on Production Planning and Control.
ISO/TS 16949 Quality system.
Internal Quality auditor ISO/TS 16949.
Kaizen,TPM,5 ‘S’, Pokayoke

Profile Summary
Adept in managing production and maintenance achieving targeted quantity and quality achieving superior plant uptimes, energy and material consumption norms.
Hands on experience in Project Management of Polymer Compounding & Masterbatches industries, Erection, Installation and commissioning of imported/Indian extrusion machines, auxiliaries, utilities & Lab equipment’s. Also more practically proven knowledge about Plant Engineering like Project Conceptualization, Preliminary Engineering, Plant Layout, Equipment Layout & Placement, General Arrangement, Process Flow Diagram, Utility & Power Matrix Calculation, Utility Piping’s & Cable Routing, Equipment’s Listing, Specifications & Selection of Equipment’s, Procurement,Predispatch Inspection & Wet Trial of equipments,Start-up & Training to operation staff, etc.
Well versed in achieving continuous improvement by applying 5S, TPM, Kaizen and Poka-Yoke and ISO 9001 and TS 16949 quality systems & documentation like SOP & SOC for to maintain consistency in final product quality.
Proactive committed manager delivering superior performance through effective communication, coordination, planning and execution.
Participation in equipment trial & installation of same for smooth start up as well as product & process optimisation help till set product & approval with customer.
Preventive, Predictive & Breakdown maintenance & Trouble shooting of Mechanical & Electrical systems, Switch gears, AC/DC drives, Indicators & Controllers, Thermocouples & Sensors, etc. & spare planning & control. Vendor development for maintenance. Upstream & Downstream equipment’s with Gravimetric Feeding system(K-Tron, Schenck, Brabender, Sonner) with conveying system, Pelletising systems like – Strand Pelletizing, Underwater Pelletizing & Die Face(Water Ring) Pelletizing of well-known companies like Nordson-BKG,Maag-Gala, Coperion, CTE, etc & Twin Screw Extruders of Coperion, Theysohn, Steer, Berstorff, CTE, etc Installed & Commissioned Successfully. Also Kneaders, Buss Kneader,Farrel-Pomini,etc
Spare parts purchase & Control (Inventory Management) & Plant safety.
Preventive, Predictive & Breakdown maintenance of Hydraulics & Pneumatic systems.
Having knowledge of statutory & regulatory compliance.
Any duties assigned by management.
Ready to travel & relocate anywhere.
Countries Visited China, Germany & Kuwait

Future Goals

A plastic Engineering Graduate with 21 years’ experience in plastic Raw Material manufacturing industry.
Ensuring maximum customer satisfaction by providing optimum Quality Product.
Developing material for GMIL, FORD, MG MOTOR, VW, FIAT, HONDA, MUL, HEROHONDA, TATA, HYUNDAI, IFB, SYMPHONY, PHILIPS etc