Post Graduate Diploma In Plastic Processing & Testing Technology (PGD-PPT) From Central Institute Of Plastic Engineering Technology (CIPET) In July 1996. Lakanow (Uttar Pardesh)
B.Sc. Chemistry Hons With First Class From Magadh University, Bodh Gaya (Bihar) In 1993
Around 12 year of working experience in Quality management, Vender management. Process enhancement & team management
I have good process experience in field of
Extrusion process/Compounding of PVC & PP
Injection molding.
Assistant Manager QA
Since May 2004
Company Profile: Leading manufacturer of automotive integrated wire harness (Auxiliary parts Automobile wire, corrugated tube, PVC tube, PVC/PP Compound & Automobile Plastic molded component)
Job Profile:
Responsible for all quality activity
Approval activity for new sample (Preparation of PPAP, PFD, FMEA, etc)
Develop the vendors & Conduct vender audit on regular basis for defects free supply.
Preparation of IMDS of material & component compile the ELV, REACH data internal & external. Conduct the testing of product by internal & external agency.
To prepare analysis report of the vender & customer concern, quality rating, PPM system, QPR responses, Approval systems for identify the trend, which help the unit prepare the improvement plan.
Prepare validation plan & Conduct test as per plan.
Analysis the line rejection / process rejection & vender rejection on daily basis & taking corrective & preventive action.
Leading a team of 05 members taking care of all units of located in India and overseas for development & Quality Assurance of product & supplies.
Attained customer complains. Responsible for troubleshooting through 8 D of all customer complain.
Leader of suggestion committee & Training of inspector operator’s helper whenever required regarding consistent quality and house keeping and kaizen.
Achievement:
Success fully handles Five-man power
Success fully implements FIFO in work place.
Creation of part no & creation of BOM in ebize
Prepare all material & component IMDS.
Success fully work on cost optimize project
Engineer Quality Assurance & development
From April’ 98 to May’ 2004.
Premium Molding & Pressing (P) Ltd. Gurgaon; ISO 9002 Company
The organization is engaged in manufacturing of Steering wheel of PP & PU molded for reputed automobile company like MUL, Hyundai Motor, Telco, Mahendra & Mahendra, And Fiat Uno Hindustan Moter L&T, EICHER etc.
Job Profile:
Conducting quality analysis & verifying incoming material of plastic sheet metal die casting component & wire harness as per Std.
Prepare vendor history card for all component & quality rating of all BOP month wise.
Handling rejection & revalidation of incoming part.
Inspecting the lay out in process product.
Planning & defining for calibration the gausses & instrument & complying the PPAP, FMEA, SPC Technique.
Rejection control of injection molding & assembly
Mould rectification against counter measure with help of tool room
Roster responsibility in Incoming In process, Assemblies & final inspection.
Process audit at various stage such as injection molding, press shop, weld shop.
Monitoring the internal quality audit.
Giving the idea/ design for receiving gausses jigs & fixture as per std.
Achievement:
Proficiency saves time through around 30 gausses & fixture design for checking
Special purpose gauges which help 2&3 point check in one time that helps in smooth checking & production
Achieve cost saving through kaizen activity
Junior Engineer
From Aug. 1996 to March 1998
Mag Filter & Equipment Pvt Ltd : An ISO 9002 Company engaged in manufacturing of Plastic molded component, Emblem & Filter for reputed automobile company like MUL, Suzuki, LML etc.
Job Profile:
Conducting quality analysis & verifying incoming material as per Std.
Prepare vender history card for all component & quality rating of all BOP month wise.
Handling rejection & revalidation of incoming part.
Inspecting the lay out in process product.
Process audit at various stages such as injection molding, stamping, and Air filter assemblies etc.
Responsible for day to day quality activity
Visit to Maruti for trail, fitment & complain.
Achievement:
Achieve cost saving through kaizen activity
Seminar attend:-
Team oriented problem solving, (5 Why analysis/ 7 QC Tool & Through 8 D)
Daily work management program from TQMI.
Internal auditor training course & Update auditor skill training course from TQMI (registered from IRCA)
Implementation for ISO 9002/ TS 16949 from TQMI.
Awareness of ISO 14001:2004 & OHSAS 18001
Kaizen
PPAP, APQP, FMEA
Implementation of SMDE
To work hard & intelligently in right direction to use my full potential & creativity to contribute towards my organisation goal. Create a healthy & enjoyable environment around me with ultimate job satisfaction & scope of continuous learning.
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