Ref. No. : CA - 10625 - (Quality - Injection Moulding – with 30.6 years in Plastic Industry)

Education

MBA Operation from IIBM Pune.
B.Sc. In Chemistry From Pune University.

Skill Sets

Comprehensive problem solving abilities, excellent verbal and written communication skills, Ability to deal with people diplomatically, willingness to learn, Team facilitator.

Strengths:
Positive & Result Oriented approach
Confident, Persuasive & Realistic
Motivator with strong Interpersonal Skills.

Brief Overview
18 years experience in Quality in Packaging & Plastics.
Extensive experience in in-built Quality, Vendor Development, Customer Interaction & in Reducing Plant Rejection & Customer Complaints
Analyzing, Interpreting, Setting and achieving Customer Satisfaction.
Comprehensive experience in decision-making process, played important role in policy decision-making.
Achieved Most Valuable employee Award & Most Regular Employee Award.
Adapt to ensure customer satisfaction.
Established Customer Oriented Working.

Work Experience

Assistant Manager Quality
Since June 2010
Reporting to GM.
Company Profile: Manufacturing Injection Moulded Battery Container & its Accessories.
Total no of Machines- Injection Moulding-21 & Ultrsonis Sealing- 3.
Job Profile:-
Responsible For On line Quality Control of In House & 19 Job Workers.
Documentation as per ISO requirement, Vendor Audit, Vendor Development, Customer Interaction, Customer Visit. Making MIS Report. Training to workers
about product Quality & Customer requirements. Also responsible for Quality of Incoming Goods, Pre dispatch Inspection & giving PDI Report for Finish Goods. No of staff Reporting to me 12 persons, Contract Workers- 060 Nos.
Achievement:- Customer Complaints are reduced from 12 per months to 04 per months, Plant rejection & Rejection at vendors due quality Defects is reduced from 10% to 05%, Successful execution of ISO audit in Dec-2010 & got the Certification. For recertification of ISO in current Year all Documents are On Line & ISO Audit has been Executed Successfully during June-2012.

Manager Q.A
Jan. 2009 - June 2010
Company Profile: Manufacturing Lamitube & PE Tubes ( Co-Extruded Tubes) & Injection Molding
Job Profile:-
Responsible for quality of Incoming material, Finish goods, Vendor development, Vendor audit, Internal audit, Customer Visit, Customer Interaction, Training to workman about Customer Requirement & quality Awareness. GMP & Hygiene of Plant.
Achievement:- Plant Rejection reduced from 10% to 7%

Corp. Dy. Manager Q.A
Feb. 2008 - Nov. 2008
Reporting to C.E.O & CMD Daily & weekly basis .
R-Vision Plastics Industries Pvt Ltd
Company Profile: Injection Moulding & Bristelling, Having total six plants.
Four Plants are in waluj MIDC at Aurangabad, one plant is in Baddi.one plant is in Haridwar.
Job Profile:-
Responsible for Quality of all Six Plants- Working at Aurangabad. Daily quality review of four units at Aurangabad, Daily rejection analysis, monthly rejection analysis, training to shop floor workers (company & contract). Customer visit, Customer Interaction. Customer Support, New Product trial & Commercial Approval, Support to Marketing. Responsible for Gmp of all units.
Periodical visit to baddi & Hardwar Units.
Achievement:-
Customer Complaint are reduced, Component weights are controlled, Improvement in GMP of all units, Renewal of ISO Certificate. Accuracy in manufacturing improved by analyzing rejection data-( man, machine. material, method). Calibration of all Equipment and weighing balance.
Customers- Colgate, Varroc, FDC, Baxter, Pepsi, Videocon, Essel Propack, Ken star, Aurangabad Electricals, Cummins Generator Technologies, Garware Polyster, Cosmo Film

Deputy Manager Quality Assurance
April 2006 - Feb. 2008
Alpla India Pvt Ltd,
Company Profile: World Leader in Extrusion Blow molding & No-2 in Injection molding in World, having 105 plants all over the world.
Job Profile:-
Responsible for GMP & Process Control of Digiblow & Extrusion Blow Molding, Printing & Labeling. Controle of rejection due to condition of mould & Machines. To reduce down time of machine by ensuring TPM & maintain daily
status of machines, To ensure prompt mould change & process setting in minimum time. Excellent communication skill & Team facilitator. Vendor Development & upgradation. Online rejecton data analysis, Training to contract workers about Product attribute & Process, GMP & Hygene awareness. Customer Ineraction & customer visit for Quaity feedback & inprocess improvement & preventive action. Knowlledge of ISO & TPM. Reporting to Q.A Manager.
Achievements:-
Established Quality systems in newly developed labeling dept, producing 1 lakh 20 thousand labelled bottles per day.Supplying to P&G & Goderej, Overall Quality issues are reduced by doing proper process controle, Iplementing Gmp, Training to contract workers. devloped UV ink for screen printing at sericol training center at pune worth saving of 40000 to 60000 per month. Plant rejection reduced from 10% to 5%. Mould change time is reduced.

Executive Process Control & Customer Support
Jan. 2003 - April 2006:
Ras Propack lamipack Ltd.
Job Profile:-
Responsible for quality of all process of laminate tube manufacturing, Customer interaction, Vendor Audit, New Product Development, External Audit and Internal Audit, Incoming material as well as outgoing final product.
Achievements:-
Development of new customer as NESA (HLL Assam) successful trail of Pepsodent 80gm 250/12 laminate structure commercial and technical approval of the same laminate. Worth business of 5 crore in commercial year 2003 and ongoing business is continued.

I had received most regular employee award for the year 2003, Since Jan2006 I had been deputed as Process Control In-Charge.

Shift Incharge
July 2000 - Dec. 2002:
Elpro Packaging Ltd.
Job Profile:-
Handling the shift independently, processes like printing, extrusion lamination,
adhesive lamination (with solvent, without solvent), Blown film plant and slitting machines and responsible for quality of the product. Handling customer complaints, co-ordination with the people for teamwork.
Achievements:-
Improved the Productivity with Quality, Implementation of Standard operating procedures, Minimized online as well as final product rejection. Changing environment of shop floor by teamwork.

Quality Assurance officer
July 1993 - June 2000:
RAS Propack Lamipack Ltd.
Job Profile:-
Responsible for attending Customer Complaints & Interacting with Customer Officials like Plant Manger, Q.A. Manager, Q.A. In Charge, Commercial Managers, Production Manger and other related staff. I was also responsible for updating the specifications and AQL requirements with customer, internal quality audits, and Vendor audits.
Achievements:-
Participated in detail training of on-line final product inspection, Raw Material Inspection in year 1993-94
Since year 1994 started attending the customer and made team for monitoring the product quality in year 1995 and subsequently received promotion as Quality Assurance Officer.
Incoming Quality Standardization of the bought out items like Caps and Boxes etc in year 1997 and participated in TQM training organized by customer.
In the year 1998 improvement in inspection and process hygiene activities of input materials to upgrade quality of finished product.
In year 1999 the Vendor Quality Audits ere conducted, Internal Quality Audit was done and Ancillary instrument developed to eliminate foreign matter problem I also participated in Group Activities of TQM and ISO training.
In this year the customer feedback format and system prepared to assure the better service and confidence of the product.
I had received the Most Valuable Employee award for the year 1999 on the performance and particularly for cost saving project submitted to management.

Production Planning Clerk.
July 1992 - Dec. 1992:
Vickers Systems International Ltd. Pimpri, Pune,

Earlier implant training in final inspection of Automobile Load Bodies in Kailash Vahan Udyog Pvt Ltd., Dhanore, Pune.

Future Goals

Want to be Manager Quality Assurance.
Seeking position that offers security and Professional growth while being resourceful, innovative and flexible. Leading organization to the success.

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