Ref. No. : CA - 23194 - (Quality - Injection Moulding – with 21.2 years in Plastic Industry)

Education

MBA In TQM From Gruved Management Studies, Ahemedabad in 2014

Post Graduate Diploma in Plastic Processing & Technology From Central Institute of plastic Engineering & Technology in 2002

B.SC(PCM)From Utkal University, Orissa in 1999

I.SC (Intermediate)From Council Higher Secondary Education Of Orissa in 1996

H.S.C. From Higher Secondary Council of Orissa in 1994 

Skill Sets

Familiarized in MS Excel, Word ,PowerPoint , Email , Internet .
SAP SYSTEMS(Time Technoplast Ltd.)
ERP SYSTEMS(SSF Plastics India Pvt.ltd.)

DCA(Diploma in Computer Application) Bhubaneswar,Odisha in 

Work Experience

QA Manager  
Since Apr 2012
Company Profile: Leading manufacturer of injection & blow Molded Plastic products. Specializing in the manufacturing of caps, enclosures and bottles for multipurpose use. customers are Unilever India Ltd, Total Finale Ltd, Cadbury India Ltd., Larsen and Toubro Ltd., Balsara Home Products Ltd. 
Job Profile:
Responsible for Ensuring that all the products manufactured are in accordance with the company’s quality control program and quality/reliability standards satisfying customer specifications and expectations.
Ensuring Quality of products as per specification.
Ensuring quality standards for all incoming material inspection, pre-dispatch inspection and online inspection also.
Responsible for maintain all QMS documentation
Responsible for corrective and preventive action(CAPA) for customer complaints
Approving product samples after appropriate trial as per product requirements.
Overall Responsibilities of Quality management systems.
Liaison with customer and supplier when ever Required.
Calibration of all measuring instruments.
Implementations of SOP With Co-ordination of Concern Departments.
General Administrative Management of QA Departments.
Clear of GRN for All Incoming Materials.
Documentation of All Quality Records.
Responsible for Internal Audits as per Schedule.
Preparing & Making the all QMS Documentations.
Handling third party and Vendor Audit.
Auditing Process Departments as per Schedule.
To visit customer place as per need
Responsible for monitoring of calibration of the equipment in the plant.
Responsible for providing the training to the workers on product safety and quality also.
Responsible for House Keeping of plant and inter department discipline.
Inform to customer for any type of change w.r.to final product and design, manpower.
Training to Second line People for Awareness of ISO & BRC/IOP Standard.
Reporting to Top Management about Hold/Rejection analysis data monthly wise to top management.
Preparing & Making the all QMS Documentation Department wise as per need
Responsible for the Implementing the QMS system as per the management requirement.
Preparing & Reporting Quality Analysis Data of All Trial(Newly Developed Product)Taken in Unit Premises.

Authorizations:-
In House Hold & Rejection,Approved to in house Non Conformance.
Authority for Departmental Procedure, Specifications.
(IV-d)Working Media:-ERP System.

QA Senior Executive 
Sept 2010 to March 2012
Company Profile : An ISO 9001:2008 Company, Leading manufacturer of precision custom injection molding products. products are Valves, Pipe fittings, Pre-fabricated Housing, Filters, Submersible Pump Parts, etc. 
Job Profile : 
Responsible for entire quality inspection functions from Raw material to Final dispatch 
Effective monitoring and implementation of inspection activities like Incoming, In process, Supplier Quality improvements, Final Inspection & Finished goods inspection 
Responsible for development of New product items as and when planned by Senior Management.
Assigning work to Engineers based on priority & guide QA Engineers for overall inspection of the Plant 
Trend the defects found internally and externally and guide the product team to find out the root cause and address them.
Arranging in- house & External calibration of instruments & equipments for inspection & testing
Reduction in Cost of poor quality
Initiate corrective action & preventive action (CAPA).
Customer complaints handling & Customer complaint prevention by improving the quality systems
Responsible for reviewing, preventing rejection/ rework of components (In process, Supplier parts & final).
To create quality awareness among the workforce, supervisors. Supporting for QMS-ISO Systems.
Documentation of procedures, work instructions Control plans etc 
Capable of Controlling nonconformity, Problem Analysis and corrective action follow up and implementation.
Plan and implement the Quality improvements to avoid customer complaints.
(V-d)Working Media:- ERP System

QA Senior Engineer 
April 2004 to Aug 2010
Company Name : Time Techno Plast Ltd. 
Company Profile : Leading manufacturer of rigid packaging products along with other Several plastic products such as Bulk and medium pack containers, Conipails, Duroturf, Pet sheet, Decorative strip, and medical aids. such as Disposal syringes, bloodcolletors etc. 
Job Profile : 
Daily in-process inspection(production printing)
Final inspections/Finish goods inspections.(printing,packing&Despatch).
Maintain Records on daily basis as per QMS/ISO System.
Daily incoming material inspections & Updating  the data’s through SAP.
House keeping &safety precaution of the concern areas. 
Attend customer complaint and make field service report 
Initiate corrective action preventive action(CAPA)
Shift workmen arrangement and communication to shift relievers.
Product trials & Testings and assign results to QA manager Higher Authority.
Meeting regarding the daily works, Quality issues Calibration of Q.C Instruments/Equipments.
Training and motivations to juniors and workers and maintain Training Records.
Give Training to juniors, Workers about ISO-9001&14001.
(VI-e) Working Media:- SAP System

QC Supervisor 
May 2003 To March 2004
Company Name : Ronch Polymer Pvt.Ltd.
Company Profile : Leading Organization in the field of Manufacturing Water filter of Hindustan Uni Lever(HUL), (Pure IT) Households, & Job works also.
Job Profile : 
Maintaining Daily Routine Works such as:-      
All types Inspection as like as In process, Incoming Final inspections.
Maintaining all types of Records as per Qc Requirement. 

(VIII) Training :-   
Two month Training ICS,(International certification services), By Time Techno Plast Ltd

Two Month Training in TIPS,(Technical institute of polymer science) By Time Techno last Ltd.

One Month Training in QMS:-ISO-9001, EMS:-ISO-14001,(Environmental Management Services), By Time Techno Plast Ltd

One month training in BRC Systems, By  SSF Plastics India Pvt Ltd.

One week Training Safety&First Aid, By Ronch Polymer Pvt.Ltd (By Third Party – Unilever Ltd.)

Summary of Professional Qualifications :-
Hands on experience in Various Quality Control & Quality Assurance functions like Incoming, In process, Final Product Quality, Supplier Quality, Customer Quality, printing, Sleeving, Wadding, Hot Foiling, packing, Dispatch & New product Development & Handling Audit Also.
Experienced in Leading a team, assigning tasks & guiding them to achieve management Targets. 
Hands on experience in All the Quality inspection of Plastic categories (Injection Moulding, Blow Moulding, IBM, Printing, Sleeving, Wadding & Hot Foiling Operations). 
Monitor, verifies and closes the corrective and preventive action(CAPA) from In process, supplier Rejections & Customer Complaints, Customer Rejections also.
Good knowledge in Injection molding  & Blow Moulding With Updating  the data’s Through SAP.
Good knowledge in Injection Moulding & Blow Moulding With updating the data’s Through ERP.
Skilled at planning work, making decisions. Exposure to analyze through Why Why Analysis for any Manufacturing, Incoming, New product development, Supplier quality problems, Customer line rejections etc . 
Good Experienced in  ISO:9001 2008 (QMS), EMS: 14001(EMS), ISO:22000 (QMS) & BRC –IOP(Issue-4) Systems also.
Good Experienced to Maintaining & Implementing the Quality Management System (QMS) to Organization.
Handling Third party Audit, Customer Audit, Supplier Audit &take Internal Audit Department wise.
Customer complaints handling & Customer complaint prevention by improving the Quality systems.

Future Goals

Seeking Suitable Position to utilize my skills and abilities with 13 Years & Above Experience in Quality Control &Quality Assurance Experience in Plastic Product for Food &Cosmetics Packaging  Industries. Almost for the Improvement of the Organization by sacrificing myself for that .

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