• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  850000 /Annum
• Expected Gross Salary: INR  1080000 /Annum
• Notice Period: 30  Days
• Work Experience: 24 Year(s)

Education

Master of Science in Total Quality Management
From Sikkim Manipal University with 62%

Post Graduate Diploma in Plastics Testing and Conversion Technology From CIPET, Chennai

B.Sc. in Chemistry From Muthurangam Govt. Arts College, Vellore

Skill Sets

Knowledge in System of ISO/TS – 16949:2009, ISO-9000:2009, OHSAS 18001:2007, ISO –14001:2009.
Knowledge in Lean manufacturing, six sigma and DOE.  
IMS (TS, EMS and OHSAS) Internal Auditor certified by Omnex.
Knowledge in Core tools of APQP, PPAP, SPC, MSA and FMEA.
Knowledge in Plastic processing-Injection molding, Extrusion, Roto molding, Compounding and Plastic materials and additives

Certified Six sigma green belt from IACT Global training institute, Delhi.

Work Experience

Deputy Manager -  QA, NPD & MR QMS, EHS
Since Mar 2010
Company Profile: Injection molding and raw material manufacturer. Tier-I supplier to Ashok Leyland, Whirlpool, Samsung, NCR & ETA general.
Job Profile:
QMS, EMS, OHSAS certification audit, customer audit,
Contacting MRM,internal audits, CSR activity,
New part development as per APQP and customer specific requirement.
Working for cost sheet.
Preparation part inspection standard and developing the gauge & fixtures.
Review and approval of PFD,PFMEA and Control plan with CFT team.
Implementation of MSA and SPC.
Part evaluation and layout inspection.
PPAP submission.
Incoming material quality control, supplier selection and development.
Process control and implementing control chart (SPC).
Internal rejection analysis and feedback to production for improvements.
Part and process validation.
Outgoing quality control.
Customer complaint management.
Calibration of measuring instrument.
Facilitation of QCC and Kaizen activities.
Co-ordination for training activities.
Conducting internal audits, process audit, product audit and supplier audit.
Verification of Non conformance closure and monitoring it’s effectiveness.
Control of documents.
Implement of system as per customer specific requirements

Achievements:
Implement and facilitate IMS audit & TPM audit got certificate with successful
Handled the three five whirlpool projects and got 90 PPAP approvals, FPA sample signoff.
Induction heater introduced in the injection molding machine and successes

QA Engineer – Injection Moulding
Sept 2006 to Feb 2010
Company Profile: ISO/TS-16949, EMS, OHSAS certified company. Manufacturer of Electrical Distribution Systems, automotive rearview mirrors, polymer processing, lighting systems, air intake manifolds and HVAC systems Tier-I supplier to Ford, Toyata, Hyundai, Maruthi Suzuki, Mahindra & Mahindra & General motors
Job Profile:
Daily in-house rejection analysis and initiate the corrective action  with CFT team.
Customer complaint action  plan - 8 D report and review with CFT team.
Maintain the TS-16949 documentation.
Performing the MSA study for variable and attribute gauge and inspectors.
Performing the SPC study for critical dimension on products.
Review the documents based on the in-house major rejection and customer complaints.
Carrying the calibration for gauges and fixtures.
Prepare the Quality dept objectives monthly updation.
Coordinating the process, product and system audit.
Achievements:
Reduced the inhouse rejection from 2.5% to 1.5%.
Deputed 2 month especially for raw material injection molding trails and facing the TS certification at one of the Motherson New polymer plant.

QA Engineer
July 2000 to August 2006
Company Name: Sintex Industries Limited 
Company Profile: Manufacturer of Extrusion compounding, Roto molding horizontal and vertical water tank, fuel tank, car rear bumpers
Job Profile:
Incoming Raw Material, in process and Final Inspection and its control.  
Preparation of monthly rejection reports.    
To perform the layout inspection.
8 D team member for In process rejections and Customer Complaints

Certificate Programe:
QCC facilitator certified from CII,India.
Six sigma champion and Lean manufacturing training for project handling by OMNEX at Supreme.
Safety Training Programe onsite and offsite emergency plan by Council of safety professionals in Karnataka, Bangalore

Future Goals

Rather than a job, a suitable carrier is what I aspire for. I am hardworking and dedicated with a strong level of commitment. I posses good interpersonal skills combined with ability to new situations and work. I am keen to prove my asset worthiness to the organization. I am associated with