Ref. No. : CA - 26157 - (Quality - Injection Moulding – with 24.4 years in Plastic Industry)

Education

MBA From Bharadhidasan University, in 2010 with 70%

PGD-PPT From CIPET, Chennai in 2000

B.Sc. From Bharathiyar University – Coimbatore in 1997 with Second Class

12th From State Board in 1994 with First Class

Skill Sets

Experience in NPD, Manufacturing Operations, Quality Management and Team Management in the Plastics and Automotive industries.
Well versed hands on experienced in Quality Core Tools: APQP, PPAP, Control Plan, FMEA, SPC, MSA, CAPA.
Quality Tools: 7QC, POKA-YOKE, 8D, 5S, TQM, LEAN Manufacturing.
MANAGEMENT SYSTEM: ISO 9001:2008 Quality Systems, SO / TS 16949: 2009,
EMS-14001: 2004 & OHSAS 18001:2007.
Hands on Experience in handling Customer audits & TS / ISO surveillance audits.
Certified ISO /TS16949:2009 Internal Quality Auditor.
Hands on Experience in Injection Moulding machine, Extrusion (Compounding & Film)
Installation of Quality Lab and Report making Practice (MFI, Density, Tensile, Abrasion).
An effective communicator with strong relationship management, man management, analytical and problem-solving skills. Capacity to work under pressure situations and meet deadlines

Work Experience

Deputy Manager-QA/QC
Since Jun 2015
Company Profile: Manufacturer of TPR & PVC,EVA Soles.
Job Profile:
New Product Development Activities
Raw Material Development as per Customer requirement at Supplier end (Onsite Inspection & Approved).
TPR/Salpa Welt & veneer Development as per Customer requirement.
Initial Trial and study report handover to Mould maker & manufacturing teams.

Supplier Quality & Technical Assurance
Over all Responsible for Incoming Quality (Raw Material, Welt, Veneer & Packing Material),
Non Conformity product Contamination action and Corrective action Implemented.

Quality/Safety Management
Implemented QC activity at various levels (Incoming, In proceesing, Assembly and PDI).
Implemented Safety activity and Company Promoted as a Safety Officer.
Conducting pat-Roll Inspection, Conducting Process audit, Product audit and responsible for final quality assurance (DOC Audit).

Achievement
Reduce the Rejection level l3% to 2% from the Period of June 2015 to June 2016.
Reduce the Customer Complaints 2% to 0.5%.
Installed New Lab and Report making Practice & Responsible for Equipment calibration.

Executive - QC.
Oct 2010 to Jun 2015
Company Profile: Manufacturer of Car audio systems, car brakes, car clutch parts.
Job Profile:
New Product Development Activities
Handling 3 new Car Project for Cockpit & Fem Module
Ensuring timely submission to AOI and ISAR for new part and product; performing ES & MS test verification.
Designing and developing new products from concept design, validation, Proto type sample development, trials & testing through APQP process.
Preparing master sample for new products, establishing visual standards and obtaining PPAP approval from the customer; performing process validation for critical machines and ensuring contamination control.
Conducting mould and assembly trials and providing feedback to tool & manufacturing teams

Supplier Quality & Technical Assurance
Conduct Supplier Process Audit at various stages (new Part, Jig &Fixture & New E.O.Change).
Control of Non Conformity and Verification of Corrective action and Poke-Yoke.

Quality / Safety Management
Conducting pat-Roll Inspection, Conducting Process audit, Product audit and responsible for final quality assurance (DOC Audit).
Maintaining documents in line with TS 16949 with regard to Process Capability Studies, FMEA, Rejection Analysis, etc.
Conducting Weekly checker Report based on that report Corrective action taken.
Ensure the Ultra Sonic Welting, Vibration Welting and Welting Strength.

Achievement
Reduce the In process PPM 16 to 8.
Reduce the Customer (OEM) PPM 9 to 3.
Installed CMM Lab and Report making Practice & Responsible for Equipment calibration.
Reduce the Incoming Rejection through process Audit and Implement poke-yoke System.

Asst.Engineer
Aug 2007 to Oct 2010
Company Name : Pricol
Job Profile :
New Product Development Activities
Conduct New Mould Trial and Feedback given to Tool Room Section.

Responsible for In process Activities
Overall Responsible for Plastic Component manufacturing shop -2 (Digit Wheel Section).
Controlling the process and quality parameters through effective supervision.
Trouble shooting and correction of rejection parameters.
Implementation of various Poka-Yoka for controlling of Quality deviation and targeting towards zero Defects.
Improving the productivity and reducing non-
valued activities at shop floor.

Overseeing performance of :
Ultra Sonic Welding and Heat Staking Machine.
Foil Printing Machine and butler injection moldings machine.
Responsible for Quality
Conducting pat-Roll Inspection, Conducting Process audit, Product audit and responsible for final quality assurance (DOC Audit).
Implemented various Quality activities with Quality circle Team.

Shift In-Charge /Quality Control
Oct 2005 to Jul 2007
Company Name : Watertec System India Private Limited
Job Profile :
Responsible for In process Activities
Performing Mould Load & Optimize process Setting.
Performing Insert Mould, Overlapping Mould.
Handled Shift Activity (Manpower, production Plan vs. Actual) and Consistently maintained OEE.
Planned for procurement of raw materials in advance to avoid line machine Stoppage.

Responsible for Quality
Successfully Implemented ISO 9000:2000 from TUV Surviline Audit.
Motivating workers for achieving targets with quality

Production Engineer
Jan 2004 to Oct 2005
Company Name : Ashok Industries
Job Profile :
Responsible for production operations on Extrusion and Auxiliary Equipment.
Monitored production and analyzed processes from stabilization, ensured achievement of set production targets.
Planned for procurement of raw materials in advance to avoid Machine stoppage.
Coordinate with Maintenance department.

Production Engineer
Jul 2003 to Jan 2004
Company Name : Kadakia Plastics & Chemicals
Job Profile :
Responsible for production operations on Extrusion and Mixture Machine.
Oversaw activities in quality lab. Responsible for master batch Preparation and Color Matching.
Optimizing processing parameters for efficient production.
Developing new PVC formulation for tailor made products required by the customer.
Successfully installed of new lab for Testing and Report Making.
Coordinate with Maintenance department and Erection of new Extrusion Machine.

Supervisor
FEB 2000 to Jul 2003
Company Name: Metro Plast
Job Profile :
Handled Injection Molding Machine.
Supervised and coordinated for various maintenance works in the plant
Trained entry level operator on machine functioning.

Machine Purview
Husky 3150 and 2700 Quadloc.
Arburg (All-rounder C) 570 C 2200 – 800 & 570 C 2000 – 675.
Ferromatik Milacron (Delta) 110 & 200 tons & Ferromatik Milacron (Sigma) 150 & 275 tons.
L & T make LTM Demag DL 40, DL 150, DL 250 and ASWA 40.
Engel EM 200/55 & EM 330/100 (All Electrical) & Engel 650/150 & 330/80 tons (Hydraulic).
Windsor SP – 6 & SP – 130 ton & Texair 40 ton.
Windsor 35, 40mm & 35mm Kalimatha Brand (Extruder).
Ultrasonic Welding 500 to 2000 (Brandson) & Vibration Welding.

Materials Handled
Automotive: PP, PPF, LFT, Talc filled PP, PVC, HDPE, LDPE, ABS, SAN, Poly Acetal, Nylon, HYTRIL, PBT, PPS, AES, PMMA, PC& PC Clear Component.
Bath fitting: PP, Talc filled ABS, ABS, SAN, Poly Acetal, Nylon, HYTRIL, PMMA, PC.
Footwear Industries: TPR, TPU and EVA.

Training and Systems
ISO/ TS 16949.
ISO 14001: 2004.
OHSAS 18001: 2007.
TPM.
PFMEA
TQM.
5S.

Future Goals

Growth

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