• Gender: Male
• Age: 42
• Designation: Manager-Quality
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 18.7 Year(s)

Education

MBA (Production) from Madurai Kamaraj University, TN with 2
ndclass
PG Diploma in Plastics Processing and Testing Technology from CIPET, Chennai with 1
stclass & distinction
B.Sc. [Physics, Chemistry & Mathematics (Major)] from Gauhati University with 2
ndclass

Skill Sets

Polymer engineer with MBA, Six Sigma green belt and 14+ years of extensive experience in leading operational and
quality excellence in Plastics & Polymer composite industry; expertise entails:

Work Experience

Manager-Quality
From Oct’17
Company profile- Plastics packaging solutions provider-EPE wad, lamination, induction seal

Key Result Areas
Maximize operational efficiency and achieve savings through process control, analysis and improvement projects.
Defining team and individual objectives for continuous improvement and performance monitoring.
Resolving customer complaints, address and improve concern areas, critical analysis, feedback and CRM.
Supplier development, evaluation and audit.
Developing training content & leading training program of operations team.
Ensure compliance to regulatory requirements of products as per Indian, EU and USFDA by products’ testing.
Successfully led IMS (QMS, FSMS, GMP) for continual improvements in plant and achieved zero NCs in external audits.

Asst. Manager: QA
From Jul’15 to Oct’17
Company profile- FRP Composite Rotor Blade Manufacturing Unit

Job profile-
Key Result Areas
Led the Quality Assurance Team and technical decision making regarding product and process quality compliance, trial and
qualification of new mold and material, reviewing rework procedures, document control.
Handled QMS and OHSAS systems
Led Supplier Quality Assurance entailing:
Conducting supplier audits, ensuring compliance and implementing of corrective actions
Facilitating Supplier PPAP Approval - (Engineering Change, New Part & Suppler Change)
Developing Inspection Schedules, Sampling Plans, Inspection Layout, Test Plans and conduct Testing accordingly.
Ensured Process / Product Quality and drove: o Preparation of Process Flow, FMEA Control Plans & Work Instructions
Machine & process capability studies; periodical process & product audits as well as calibration procedures

RSM General Carbon Advisory Services (TPI), Ahmedabad Jul’14 to Jun’15
Sr. Consulting Engineer: Composite Division

Wind World India Ltd., UT of Daman
Apr’10 to Jul’14
Senior Engineer: composite rotor blades manufacturing

Suzlon Energy Ltd., Bhuj, Gujarat
Jan’09 to Apr’10
Engineer: QA-composite rotor blades manufacturing

Clear Plastics Ltd. (Packaging Solution Provider), Silvassa
Aug’06 to Jan’09
Engineer: Injection & Blow Molding Division

Rich exposure to plastics/polymer processing and manufacturing techniques and composite technology.
Looking after planning and leading plant operations in the absence of plant head and reporting to global director.
Proven success in improving profitability and operational efficiency by bringing tangible improvements in weak areas.
Documentation- Developed SOPs, TDS/MSDS, test and trial reports, checklists for outsourced products, sample analysis data
etc. to strengthen process and decision making.
Drove Quality Circle, Lean Six Sigma Projects, Kaizen and Best Practice Initiatives to improve quality culture and reduce CoPQ.
Achieved accolades like second best performer in inter unit 5S competition (2009) and best Kaizen award (2013).
Continuous learning and upgrading skills by certifications in Six sigma green belt, operational excellence, TWI, SCM, TQM etc. ? Expertise in:
Project execution and new plant set up. Validation of process and tools, mobilizing resources.
Establishment of quality framework, preparing inspection and calibration plans.
Rolling out and managing Integrated management systems (ISO- 9001, 14001, 45000, 22000 FSMS and 15378 GMP)
New Material Development, Trial and Approval. o Supplier Development, Audit and Supplier Quality Management. o TPM (Total Productive Maintenance) and reviewing its efficacy.
Third Party Auditing, Inspection and Certification. Lead plant safety management- achieved zero recordable case and LTI for 2 years.
Design & implementation of QCP and traceability for wind turbine rotor blade manufacturing process
Successfully executed quick change over project and prepared trouble-shooting guidebook to reduce cycle time in injection
molding process